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IMCoLoR SIGNED

Injection Moulding with Continuous Local Reinforcements

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

IMCoLoR project word cloud

Explore the words cloud of the IMCoLoR project. It provides you a very rough idea of what is the project "IMCoLoR" about.

load imcolor carbon scroll completely consequently manufactured fiber inside cleansky reinforcements demonstrator buildup performance movable move temperature local fixed mold integration final industrialization replaced reinforced release position overinjected molded afpt first 3d consists continuous treatments weight gaps fibers aluminum destructive generation tool core scrolls fixations he machine cycle pressure placed preventing quality air backwards aligned reducing hazardous complete fix thermoplastic fixation removable structure evaluation lay mechanical injection surface exact adjusted enclosure tape molding released paths resistance impregnated

Project "IMCoLoR" data sheet

The following table provides information about the project.

Coordinator	TECHNISCHE UNIVERSITAET MUENCHEN Organization address address: Arcisstrasse 21 city: MUENCHEN postcode: 80333 website: www.tu-muenchen.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Total cost	586˙239 €
EC max contribution	503˙375 € (86%)
Programme	1. H2020-EU.3.4.5.6. (ITD Systems)
Code Call	H2020-CS2-CFP03-2016-01
Funding Scheme	CS2-IA
Starting year	2017
Duration (year-month-day)	from 2017-02-01 to 2020-04-30

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	TECHNISCHE UNIVERSITAET MUENCHEN TECHNISCHE UNIVERSITAET MUENCHEN Organization address address: Arcisstrasse 21 city: MUENCHEN postcode: 80333 website: www.tu-muenchen.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUENCHEN)	coordinator	254˙775.00
2	APPPEX PRODUCT DEVELOPMENT, PROTOTYPES, PARTS GMBH APPPEX PRODUCT DEVELOPMENT, PROTOTYPES, PARTS GMBH Organization address address: STUTTGARTER STR. 7 city: MUNCHEN postcode: 80807 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	158˙987.00
3	STICHTING THERMOPLASTIC COMPOSITESRESEARCH CENTER STICHTING THERMOPLASTIC COMPOSITESRESEARCH CENTER Organization address address: PALATIJN 15 city: ENSCHEDE postcode: 7521 PN website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	NL (ENSCHEDE)	participant	55˙250.00
4	FISCHER ADVANCED COMPOSITE COMPONENTS AGFACC AG FISCHER ADVANCED COMPOSITE COMPONENTS AGFACC AG Organization address address: FISCHERSTRASSE city: RIED IM INNKREIS postcode: 4910 website: www.facc.co.at contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	AT (RIED IM INNKREIS)	participant	34˙362.00

Map

Project objective

In the IMCoLoR project the scroll of an air cycle machine is manufactured with an injection molding process with the local integration of continuous carbon fiber reinforcements. The local reinforcements are placed along the main load paths in order to lead to a higher pressure and temperature resistance of the scroll than for a short carbon fiber reinforced scroll as manufactured in CleanSky I. Consequently, with this method also new generation aluminum scrolls can be replaced by a thermoplastic scroll reducing weight and cost and preventing the need of hazardous surface treatments. For the local reinforcement of the injection molded scroll a two-step process will be developed. In a first step, a 3D reinforcement structure from aligned pre-impregnated continuous carbon fibers (Tape) will be manufactured with the AFPT process. A removable core system will be implemented as a tool for the lay-up process. This allows the load adapted design of the reinforcements. In a second step, the reinforcement structure will be fixed inside an injection mold and will be overinjected by injection molding. The aim of the tool design is to enable a complete enclosure of the reinforcement structure. Therefore, the fixation system is embedded into the injection mold and consists of movable fixation elements that can fix and release the reinforcement structure. When the fixations are released they move backwards and are completely embedded in the mold. This enables the complete enclosure of the reinforcement inside the part without he buildup of gaps. The exact position of the reinforcement can be adjusted with the fixations. Non-destructive and destructive test methods will be implemented in order to evaluate the processing quality and the mechanical performance of the part. A demonstrator will be manufactured with the developed technology and a final evaluation of the process in terms of an industrialization of the process will be done.

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The information about "IMCOLOR" are provided by the European Opendata Portal: CORDIS opendata.