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IMPROOF SIGNED

INTEGRATED MODEL GUIDED PROCESS OPTIMIZATION OF STEAM CRACKING FURNACES

Total Cost €

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EC-Contrib. €

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Partnership

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Project "IMPROOF" data sheet

The following table provides information about the project.

Coordinator
UNIVERSITEIT GENT 

Organization address
address: SINT PIETERSNIEUWSTRAAT 25
city: GENT
postcode: 9000
website: http://www.ugent.be

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Belgium [BE]
 Project website https://improof.cerfacs.fr
 Total cost 6˙878˙401 €
 EC max contribution 6˙878˙401 € (100%)
 Programme 1. H2020-EU.2.1.5.3. (Sustainable, resource-efficient and low-carbon technologies in energy-intensive process industries)
 Code Call H2020-SPIRE-2016
 Funding Scheme RIA
 Starting year 2016
 Duration (year-month-day) from 2016-09-01   to  2020-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    UNIVERSITEIT GENT BE (GENT) coordinator 1˙294˙562.00
2    SCHMIDT+CLEMENS GMBH + CO.KG DE (LINDLAR) participant 1˙022˙746.00
3    CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE CNRS FR (PARIS) participant 691˙956.00
4    CRESS B.V. NL (BRESKENS) participant 674˙283.00
5    TECHNIP BENELUX BV NL (ZOETERMEER) participant 544˙000.00
6    DOW BENELUX BV NL (Hoek) participant 528˙000.00
7    POLITECNICO DI MILANO IT (MILANO) participant 514˙663.00
8    JOHN ZINK INTERNATIONAL LUXEMBOURG SARL LU (DUDELANGE) participant 446˙688.00
9    CENTRE EUROPEEN DE RECHERCHE ET DE FORMATION AVANCEE EN CALCUL SCIENTIFIQUE FR (TOULOUSE) participant 442˙250.00
10    AVGI BE (GENT) participant 399˙250.00
11    AYMING FR (GENNEVILLIERS CEDEX) participant 320˙000.00

Map

 Project objective

The objective of the project IMPROOF is to drastically improve the energy efficiency of steam cracking furnaces by at least 20%, in a cost effective way, while simultaneously reducing emissions of greenhouse gasses and NOx per ton ethylene produced by at least 25%. One important way to reduce the energy input in steam cracking furnaces is to reduce coke formation on the reactor wall. The use of either advanced coil materials, combined with 3D reactor designs, improved process control, and more uniform heat transfer will increase run lengths, reducing simultaneously CO2 emissions and the lifetime of the furnaces. Biogas and bio-oil will be used as alternative fuels because they are considered renewable, and hence, decrease net CO2 production. Application of high emissivity coatings on the external surface of the radiant coils will further substantially improve the energy consumption. Less firing is required to reach the same process temperatures in the radiant coils. This will reduce fuel gas consumption and CO2 emissions by 10 to 15%. IMPROOF will demonstrate the advantage of combining all these technological innovations with an anticipated increase of the time on stream with a factor 3. To select the correct technologies for sustainable implementation in complex plant-wide and industrial data-intensive process systems, all the technology will be implanted in real-plant conditions at TRL6 in DOW.

The strongly industrial oriented consortium is composed of 7 industrial partners, including 2 SME completed by 2 RTO and 2 university. This partnership shows a clear and strong path to the industrial and economical world with the involvement of all actors of the furnaces business.

The financial resources mobilized by the partners represent a total grant of 6 878 401,25 € with a global effort of 538 person.month.

 Deliverables

List of deliverables.
Workshop: “Gas-Phase reaction kinetics of oxygenated molecules present in biofuels and bio-oils” Other 2020-03-27 11:30:45
Public website Websites, patent fillings, videos etc. 2020-02-24 18:06:00
Project identity set (logo, brochure…) Websites, patent fillings, videos etc. 2020-02-24 18:06:00

Take a look to the deliverables list in detail:  detailed list of IMPROOF deliverables.

 Publications

year authors and title journal last update
List of publications.
2020 Alessandro Stagni, Yu Song, Laurien A. Vandewalle, Kevin M. Van Geem, Guy B. Marin, Olivier Herbinet, Frédérique Battin-Leclerc, Tiziano Faravelli
The role of chemistry in the oscillating combustion of hydrocarbons: An experimental and theoretical study
published pages: 123401, ISSN: 1385-8947, DOI: 10.1016/j.cej.2019.123401
Chemical Engineering Journal 385 2020-03-06
2019 Stagni, Alessandro; Song, Y.; Herbinet, Olivier; Battin-Leclerc, Fréderique; Faravelli, Tiziano
An experimental and kinetic modeling study of NH3 oxidation in a Jet Stirred Reactor
published pages: , ISSN: , DOI: 10.5281/zenodo.3587777
1st International Conference on Smart Energy Carriers (ICSEC 2019) 3 2020-03-06
2020 Sylvain Namysl, Matteo Pelucchi, L. Pratali Maffei, Olivier Herbinet, Alessandro Stagni, Tiziano Faravelli, Frédérique Battin-Leclerc
Experimental and modeling study of benzaldehyde oxidation
published pages: 124-132, ISSN: 0010-2180, DOI: 10.1016/j.combustflame.2019.09.024
Combustion and Flame 211 2020-03-06
2019 Song, Y.; Stagni, Alessandro; Olivier, Herbinet; Faravelli, Tiziano; Fréderique, Battin-Leclerc
Study of oscillations during methane oxidation with species probing
published pages: , ISSN: , DOI: 10.5281/zenodo.3588021
1st International Conference on Smart Energy Carriers (ICSEC 2019), 1 2020-03-06
2019 Namysl, Sylvain; Pratali Maffei, Luna; Pelucchi, Matteo; Herbinet, Olivier; Stagni, Alessandro; Faravelli, Tiziano; Battin-Leclerc, Fréderique
Experimental and Modeling Study of the Oxidation of Benzaldehyde
published pages: , ISSN: , DOI: 10.5281/zenodo.3584567
Proceedings of the European Combustion Meeting 2 2020-03-06
2019 Sylvain Namysl, Matteo Pelucchi, Olivier Herbinet, Alessio Frassoldati, Tiziano Faravelli, Frédérique Battin-Leclerc
A first evaluation of butanoic and pentanoic acid oxidation kinetics
published pages: 973-984, ISSN: 1385-8947, DOI: 10.1016/j.cej.2019.05.090
Chemical Engineering Journal 373 2020-02-24
2018 Vangaever, S & al.
Poster: Computational fluid dynamics-based study of novel technologies in steam cracking furnaces during Workshop on Smart Energy Carrier in Industry, WORKSHOP COST/IMPROOF, Milano (Italy), 23 April 2018
published pages: , ISSN: , DOI:
2020-02-24
2018 Vangaever, S. & al.
Poster: Computational fluid dynamics-based study of novel technologies in the steam cracking process during the VSC Users Day 2018, Brussels (Belgium
published pages: , ISSN: , DOI:
2020-02-24
2018 K Van Geem
IMPROOF: Integrated Model Guided Process Optimization of Steam Cracking Furnaces on pilot scale
published pages: , ISSN: , DOI:
Ethylene Producers Conference, Orlando, Florida (USA) 2020-02-24
2018 Theis, J. McAdams, A. Gueniche
Using BioFuel gas under O2 enriched flue gases in steam crackers
published pages: , ISSN: , DOI:
IFRF 2018 2020-02-24
2017 Y. Song & al.
Poster: Temperature oscillation of methane oxidation in a jet stirred reactor
published pages: , ISSN: , DOI:
2020-02-24
2017 K. van Geem
New trends in olefin production
published pages: , ISSN: , DOI:
2020-02-24
2018 K. Van Geem
About IMPROOF: Pushing the limits of olefin production by advanced modeling: the quest for the holy grail
published pages: , ISSN: , DOI:
2020-02-24
2019 S. Nadakkal, E. Riber & B. Cuenot
LES of large flames in a steam cracking furnace with analytically reduced chemistry
published pages: , ISSN: , DOI:
CNC Aachen 2019 2020-02-24
2017 S. Namysl & al.
Experimental study of oxidation of bio-oil surrogates in jet-stirred reactor
published pages: , ISSN: , DOI:
2020-02-24
2018 S. Symoens & al.
“Pas de deux” of high-temperature alloy and 3C reactor technology for steam cracking coils: impact on product yields and coke formation
published pages: , ISSN: , DOI:
2020-02-24
2018 Vangaever, S. & al.
Computational Fluid Dynamics-based Study of the Steam Cracking Process using a Hybrid 3D-1D approach
published pages: , ISSN: , DOI:
2020-02-24
2018 Stijn Vangaever, Pieter A. Reyniers, Cor Visser, Dietlinde Jakobi, Geraldine J. Heynderickx, Guy B. Marin, Kevin M. Van Geem
Computational Fluid Dynamics-Based Study of a High Emissivity Coil Coating in an Industrial Steam Cracker
published pages: 16782-16794, ISSN: 0888-5885, DOI: 10.1021/acs.iecr.8b04068
Industrial & Engineering Chemistry Research 57/49 2020-02-24
2017 K. van Geem & al.
Integrated model guided process optimization of steam cracking furnaces
published pages: , ISSN: , DOI:
2020-02-24
2019 Vangaever, S. & al.
Computational fluid dynamics-based study of novel technologies in steam cracking furnaces
published pages: , ISSN: , DOI:
2020-02-24
2019 G.Theis. & al.
Bio Fuel Gas and Oxygen Enriched Flue Gases as Oxidant in Cracking Furnaces
published pages: , ISSN: , DOI:
2020-02-24
2019 Y. Song & al.
Study of Oscillations During Methane Oxidation with Species Probing
published pages: , ISSN: , DOI:
1st international conference on Smart Energy Carriers, Napoli (Italy) 2020-02-24
2019 A. Stagni & al.
An Experimental and Kinetic Modeling Study of NH3 Oxidation in a Jet Stirred Reactor
published pages: , ISSN: , DOI:
1st international conference on Smart Energy Carriers, Napoli (Italy) 2020-02-24
2018 Steffen H. Symoens, Natalia Olahova, Andrés E. Muñoz Gandarillas, Hadiseh Karimi, Marko R. Djokic, Marie-Françoise Reyniers, Guy B. Marin, Kevin M. Van Geem
State-of-the-art of Coke Formation during Steam Cracking: Anti-Coking Surface Technologies
published pages: 16117-16136, ISSN: 0888-5885, DOI: 10.1021/acs.iecr.8b03221
Industrial & Engineering Chemistry Research 57/48 2020-02-24
2017 Marko R. Djokic, Kevin M. Van Geem, Geraldine J. Heynderickx, Stijn Dekeukeleire, Stijn Vangaever, Frederique Battin-Leclerc, Georgios Bellos, Wim Buysschaert, Benedicte Cuenot, Tiziano Faravelli, Michael Henneke, Dietlinde Jakobi, Philippe Lenain, Andres Munoz, John Olver, Marco Van Goethem, Peter Oud
IMPROOF: Integrated Model Guided Process Optimization of Steam Cracking Furnaces
published pages: 589-600, ISSN: , DOI: 10.1007/978-3-319-57078-5_56
Smart Innovation, Systems and Technologies, Springer (68) 26/04/2017 2020-02-24
2017 Sylvain NAMYSL, Frédérique BATTIN-LECLERC & Olivier HERBINET
Etude de l’oxydation de molécules représentatives d’une bio-huile en réacteur agité par jets
published pages: , ISSN: , DOI:
SFGP 2017 poster session 2020-02-24
2017 M. Pelucchi & al
Exploring the reactivity of C4-C6 linear alcohols: from jet stirred reactor and rapid compression machine experiments to operating regimes in a HCCI engine
published pages: , ISSN: , DOI:
3rd General Meeting and Workshop on SECs in Industry of SMARTCATs Action, Prague 25/10/2017 2020-02-24
2018 K. van Geem & al.
Plant Wide Optimization for High Value Added Products - a Steam Cracking Case Study
published pages: , ISSN: , DOI:
2018 AIChE Spring Meeting 23/04/2018 2020-02-24
2018 Y. Song, L. Marrodán, N. Vin, O. Herbinet, E. Assaf, C. Fittschen, A. Stagni, T. Faravelli, M.U. Alzueta, F. Battin-Leclerc
The sensitizing effects of NO 2 and NO on methane low temperature oxidation in a jet stirred reactor
published pages: 667-675, ISSN: 1540-7489, DOI: 10.1016/j.proci.2018.06.115
Proceedings of the Combustion Institute Volume 37, Issue 1, 2019 2020-02-24
2018 M. Lubrano Lavadera, Y. Song, P. Sabia, O. Herbinet, M. Pelucchi, A. Stagni, T. Faravelli, F. Battin-Leclerc, M. de Joannon
Oscillatory Behavior in Methane Combustion: Influence of the Operating Parameters
published pages: 10088-10099, ISSN: 0887-0624, DOI: 10.1021/acs.energyfuels.8b00967
Energy & Fuels 32/10 2020-02-24
2018 Matteo Pelucchi, Sylvain Namysl, Eliseo Ranzi, Alessio Frassoldati, Olivier Herbinet, Frédérique Battin-Leclerc, Tiziano Faravelli
An experimental and kinetic modelling study of n -C 4 C 6 aldehydes oxidation in a jet-stirred reactor
published pages: , ISSN: 1540-7489, DOI: 10.1016/j.proci.2018.07.087
Proceedings of the Combustion Institute 2020-02-24

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