QUICKPRO

Quick process and tool design for advanced multi-axis milling of hard-to-machine materials

Coordinatore	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V    more  Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Ms. Nome: Andrea Cognome: Zeumann Email: send email Telefono: +49 89 1205 2723 Fax: +49 89 1205 7534
Nazionalità Coordinatore	Germany [DE]
Totale costo	1˙276˙624 €
EC contributo	944˙624 €
Programma	FP7-SME Specific Programme "Capacities": Research for the benefit of SMEs
Code Call	FP7-SME-2010-1
Funding Scheme	BSG-SME
Anno di inizio	2011
Periodo (anno-mese-giorno)	2011-09-01   -   2013-12-31

 Partecipanti

#	participant	country	role	EC contrib. [€]
1	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V  Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Ms. Nome: Andrea Cognome: Zeumann Email: send email Telefono: +49 89 1205 2723 Fax: +49 89 1205 7534	DE (MUENCHEN)	coordinator	18˙000.00
2	HEGGEMANN AUTOSPORT GMBH  Organization address address: ZEPPELINRING 1-6 city: BUREN postcode: 33142 contact info Titolo: Mr. Nome: Matthias Cognome: Popp Email: send email Telefono: 4915110000000	DE (BUREN)	participant	207˙500.00
3	"GLOBEVNIK, REZILNO ORODJE DOO"  Organization address address: TROJARJEVA ULICA 30 city: KRANJ postcode: 4000 contact info Titolo: Mr. Nome: Iztok Cognome: Globevnik Email: send email Telefono: +386 4 2023372 Fax: +386 4 2023395	SI (KRANJ)	participant	188˙750.00
4	APR SRL  Organization address address: via R. incerti city: PINEROLO (TORINO) postcode: 10064 contact info Titolo: Mr. Nome: Andrea Cognome: Romiti Email: send email Telefono: 390121000000	IT (PINEROLO (TORINO))	participant	178˙375.00
5	FASSNACHT WOLFGANG  Organization address address: BOSCHSTRASSE 12 city: BOBINGEN postcode: 86399 contact info Titolo: Dr. Nome: Wolfgang Cognome: Fassnacht Email: send email Telefono: +49 8 23496540	DE (BOBINGEN)	participant	145˙000.00
6	KLENK GMBH & CO KG  Organization address address: MUEHLSTRASSE 17 city: BALZHEIM postcode: 88481 contact info Titolo: Mr. Nome: Michael Cognome: Horn Email: send email Telefono: +49 7347950 187 Fax: +49 7347 950118	DE (BALZHEIM)	participant	145˙000.00
7	SECO TOOLS AB  Organization address address: BJORNBACKSVAGEN 2 city: FAGERSTA postcode: 73782 contact info Titolo: Dr. Nome: Rachid Cognome: Msaoubi Email: send email Telefono: +46 223 40 668	SE (FAGERSTA)	participant	28˙999.80
8	BOHLER EDELSTAHL GMBH & CO KG  Organization address address: Mariazellerstrasse 25 city: Kapfenberg postcode: 8605 contact info Titolo: Dr. Nome: Gerhard Cognome: Jesner Email: send email Telefono: +43 3862 2036581	AT (Kapfenberg)	participant	23˙999.60
9	ARISTOTELIO PANEPISTIMIO THESSALONIKIS  Organization address address: Administration Building, University Campus city: THESSALONIKI postcode: 54124 contact info Titolo: Ms. Nome: Georgia Cognome: Petridou Email: send email Telefono: +302310 995140 Fax: +302310 853283	EL (THESSALONIKI)	participant	9˙000.00

Mappa

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 Obiettivo del progetto (Objective)

'European SMEs from the manufacturing sector are facing increasing competition, since manufacturing is migrating to low-cost countries even for manufacturing of high value parts in aeronautical or the mold making industry. To remain competitive SMEs must conceive radical new production solutions. Mostly new innovative products come along with the introduction of advanced materials like super alloys or super hard steels, which are extremely hard to machine. However, successful introduction in innovative products requires economic manufacturing processes in a short period of time. In this challenging field most SMEs apply high-performance multi-axis milling. This technology offers maximum flexibility in terms of part geometry and material, but it also requires comprehensive process knowledge.

Thus, the main objective of this proposal is to create a novel and holistic, knowledge-based development platform that rapidly provides optimum process design for advanced milling tasks covering tailored coated milling tools including adapted parameter sets and strategies. Process layout must ensure maximum tool life by minimum use of lubricant. The platform will enable the SMEs to achieve a delivery time reduction of highly efficient manufactured components by at least 25% and will consequently enable potential customers to reduce time-to-market and costs for their high quality products made of hard-to-machine materials. This will finally and sustainable strengthen the position and competitiveness of European SMEs in growing markets.

Participating SMEs will also contribute to reduce energy consumption by the efficient use of material resources in manufacturing. In addition they will directly contribute to increase energy efficiency at the OEMs mass production (innovative dies and molds) as well as at the OEMs products (lighter jet engines with lower CO2 emission). Both are examples which lead to a significant improvement of environmental and health conditions in Europe.'