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ADALAM

Sensor based adaptive laser micromachining using ultrashort pulse lasers for zero-failure manufacturing

Total Cost €

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EC-Contrib. €

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Partnership

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Project "ADALAM" data sheet

The following table provides information about the project.

Coordinator
UNIMETRIK SA 

Organization address
address: SAN BLAS 11 - POL IND DE GIJAIN
city: LEGUTIANO
postcode: 1170
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://www.adalam.eu
 Total cost 4˙201˙510 €
 EC max contribution 3˙764˙635 € (90%)
 Programme 1. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
2. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2014
 Funding Scheme RIA
 Starting year 2015
 Duration (year-month-day) from 2015-01-01   to  2018-06-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    UNIMETRIK SA ES (LEGUTIANO) coordinator 407˙750.00
2    LIGHTMOTIF BV NL (ENSCHEDE) participant 746˙250.00
3    DEMCON ADVANCED MECHATRONICS ENSCHEDE B.V. NL (ENSCHEDE) participant 623˙867.00
4    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 432˙256.00
5    DATAPIXEL SL ES (GETXO) participant 387˙500.00
6    DEMCON FOCAL BV NL (ENSCHEDE) participant 369˙843.00
7    Sill Optics GmbH & Co. KG DE (Wendelstein) participant 310˙001.00
8    XYCARB CERAMICS BV NL (HELMOND) participant 212˙916.00
9    CONSULTORES DE AUTOMATIZACION YROBOTICA SA ES (GETXO BIZKAIA) participant 156˙750.00
10    SANDVIK COROMANT AB SE (SANDVIKEN) participant 117˙500.00
11    LUMENTUM SWITZERLAND AG CH (SCHLIEREN) participant 0.00

Map

 Project objective

Miniaturization, advanced high performance materials and functional surface structures are all drivers behind key enabling technologies in high added value production. It is in such areas that ultrashort pulse lasers have enabled completely new machining concepts, where the big advantages of laser machining are combined with a quasi non-thermal and therefore mild process, which can be used to machine any material with high precision. An important obstacle however that hinders the full exploitation of the unique process characteristics, is the lack of a smart / adaptive machining technology. The laser process in principle is very accurate, but small deviations, e.g. in the materials to be processed, can compromise the accuracy to a very large extend. Therefore feedback systems are needed to keep the process accurate.

Within this project the goal is to develop an adaptive laser micromachining system, based on ultrashort pulsed laser ablation and a novel depth measurement sensor, together with advanced data analysis software and automated system calibration routines. The sensor can be used inline with the laser ablation process, enabling adaptive processes by fast and accurate 3D surface measurements. The integrated sensor can be used to: • measure the surface topography while machining a part, in order to adapt the micromachining process, leading to highly increased machining accuracies and no defects, • measure the surface topography before machining, to scan for existing surface defects that can be removed in an automatically generated machining process, • measure complex shaped objects prior to machining, to precisely align the machining pattern to the workpiece, • quickly validate results after machining.

Therefore, the main objective of this project is to develop a sensor based adaptive micro machining system using ultra short pulsed lasers for zero failure manufacturing.

 Deliverables

List of deliverables.
D 8.3 Documents, reports 2019-08-30 16:25:33
D 8.2 Documents, reports 2019-08-30 16:25:33
D 2.2 Demonstrators, pilots, prototypes 2019-08-30 16:25:33
D 2.1 Demonstrators, pilots, prototypes 2019-08-30 16:25:33
D 2.6 Demonstrators, pilots, prototypes 2019-08-30 16:25:33
D 8.6 Documents, reports 2019-08-30 16:25:33
D 6.4 Demonstrators, pilots, prototypes 2019-08-30 16:25:33
D 7.4 Demonstrators, pilots, prototypes 2019-08-30 16:25:33
D 8.5 Documents, reports 2019-08-30 16:25:32
D 5.4 Documents, reports 2019-08-30 16:25:33
Revision of the automatic point cloud analysis software and evaluation with real use case parts Documents, reports 2019-08-30 16:25:33
Revision of the automatic point cloud analysis software for defect detection and evaluation with real data Documents, reports 2019-08-30 16:25:33
D 2.7 Demonstrators, pilots, prototypes 2019-08-30 16:25:32
D 2.3 Demonstrators, pilots, prototypes 2019-08-30 16:25:32
D 2.4 Demonstrators, pilots, prototypes 2019-08-30 16:25:32
D 8.4 Documents, reports 2019-08-30 16:25:32
D 8.1 Documents, reports 2019-08-30 16:25:32

Take a look to the deliverables list in detail:  detailed list of ADALAM deliverables.

 Publications

year authors and title journal last update
List of publications.
2015 Guilherme Mallmann (IPT); Kevin Voss (DEMCON), Steffen Resink and Albert Borreman(Focal)
Work in progress: Smart Micromachining – Sensor-based adaptive laser machining using ultrashort-pulse lasers
published pages: 5-11, ISSN: 0026-3699, DOI:
Mikroniek 4 2019-08-30
2017 Rouwen Kunze, Philipp Bredol, Robert Schmitt
Signalverarbeitung zur Inline-Prozessüberwachung für koaxial integrierte Messtechnik in der Lasermikrostrukturierung
published pages: 416-425, ISSN: 0178-2312, DOI: 10.1515/auto-2017-0011
at - Automatisierungstechnik 65/6 2019-08-30
2017 Rouwen Kunze, Robert Schmitt
Inline surface topography measurements of ultrashort laser pulsed manufactured micro structures based on low coherence interferometry
published pages: 575-586, ISSN: 0171-8096, DOI: 10.1515/teme-2016-0074
tm - Technisches Messen 84/9 2019-08-30
2018 A. Borreman, L.A. Woldering , E.J. de Hoon, G. Folkersma, M. Groenendijk, R. Kunze, M. Zenz
sensor based adaptive laser micromachining
published pages: , ISSN: , DOI:
Proceedings of the 4th dspe conference 4th 2019-08-30
2017 Folkersma, K.G.P.; Woldering, L.A.; Voss, K.H.J.; Pohl, R.; Resink, S.G.; Kunze, Rouwen; Schmitt, Robert; Klein, M.E.; Borreman, A.; de Hoon, C.J.A.
High-resolution, high-speed inline optical topography measurement system for laser micro-machining process control
published pages: , ISSN: , DOI:
2019-08-30

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