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Opendata, web and dolomites

Print4Caps SIGNED

Printing cap system with LED UV drying system with improved efficiency and quality

Total Cost €

EC-Contrib. €

Partnership

Views

Outcomes and
results

Print4Caps project word cloud

Explore the words cloud of the Print4Caps project. It provides you a very rough idea of what is the project "Print4Caps" about.

centered total paint voc consequence offset dramatically manufacturing items breaking precision finishes off shapes energetic images machine wine inks worth waste uv ancient emissions globally read varnish intend caps printed cap profits market center mm independent sides led dimensions 90 reducing intrinsic deformations cylindrical niche printers consumption ink despite printing plastic contained uses centering 95 almost avoiding delivers times revolutionary error print4caps productivity final lamps hour tops cumbersome requiring 20 drying edging shape machines roi 08 quality 2021 failures carbon 1mm standard ovens dry decrease bottle launch world spirits adoption tolerances accumulated pieces wastage curable jobs footprint conventional minimising ago 10 solvent

Project "Print4Caps" data sheet

The following table provides information about the project.

Coordinator	CALF SPA Organization address address: VIA FERMI 5 city: MONTECCHIO EMILIA postcode: 42027 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Italy [IT]
Project website	http://www.calfspa.it/en/
Total cost	71˙429 €
EC max contribution	50˙000 € (70%)
Programme	1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs) 3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
Code Call	H2020-SMEInst-2018-2020-1
Funding Scheme	SME-1
Starting year	2018
Duration (year-month-day)	from 2018-05-01 to 2018-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	CALF SPA CALF SPA Organization address address: VIA FERMI 5 city: MONTECCHIO EMILIA postcode: 42027 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (MONTECCHIO EMILIA)	coordinator	50˙000.00

Map

Project objective

World production for wine and spirits bottle caps is supported by a niche market focused on the manufacturing of offset printing machines for the cylindrical shapes of these items. Due to the intrinsic characteristic of this shape, two independent machines are required, one for the side of the cap, and a different one for the tops. Despite the adoption of UV curable inks around 30 years ago by the offset printing technology in general, this has not been possible for the offset printing machines for the sides of the caps because the plastic deformations produced in the side edging would lead to paint breaking during UV varnish. As a consequence, the total of the caps side globally are printed in ancient solvent-based inks printers, requiring cumbersome conventional ovens for the drying process, with 9 times higher energetic consumption than required by conventional UV technology. In addition, about 20% of caps printed do not reach it final use due to wastage because of read failures, off-centering, tolerances and precision issues. Our project, called Print4Caps, is a new revolutionary off set caps printing machine specific for tops that uses LED UV inks and is built with contained LED UV lamps system to dry the ink. This delivers high quality finishes with centered images with 0.1mm precision. Print4Caps allows the change standard procedures (large ovens or UV ink systems). All in all, we accomplish reducing 90% carbon footprint of the process, avoiding 95% VOC emissions, minimising machine dimensions down to a 10%, increasing productivity by 3 times (30,000 pieces / hour) and decrease the caps waste by 20%. Above all, quality would improve dramatically, reducing off-center error to 0.1 mm (20% of state of the art). All in all, we intend to launch the product in 2021, achieving accumulated profits worth 5.1 M€, a ROI of almost .08 and creating 9 new jobs all within 5 years.

Are you the coordinator (or a participant) of this project? Plaese send me more information about the "PRINT4CAPS" project.

For instance: the website url (it has not provided by EU-opendata yet), the logo, a more detailed description of the project (in plain text as a rtf file or a word file), some pictures (as picture files, not embedded into any word file), twitter account, linkedin page, etc.

Send me an email (fabio@fabiodisconzi.com) and I put them in your project's page as son as possible.

Thanks. And then put a link of this page into your project's website.

The information about "PRINT4CAPS" are provided by the European Opendata Portal: CORDIS opendata.