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Print4Caps SIGNED

Printing cap system with LED UV drying system with improved efficiency and quality

Total Cost €

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EC-Contrib. €

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Partnership

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 Print4Caps project word cloud

Explore the words cloud of the Print4Caps project. It provides you a very rough idea of what is the project "Print4Caps" about.

revolutionary    ago    waste    uv    dramatically    centered    error    reducing    intend    quality    sides    final    carbon    curable    requiring    08    deformations    machine    total    lamps    wine    bottle    dimensions    ancient    globally    print4caps    market    95    footprint    roi    dry    productivity    images    contained    off    wastage    independent    mm    offset    adoption    delivers    hour    avoiding    decrease    conventional    cap    pieces    led    worth    minimising    solvent    ink    emissions    1mm    world    20    intrinsic    cumbersome    varnish    failures    90    printing    profits    printers    accumulated    manufacturing    launch    energetic    caps    inks    shapes    cylindrical    standard    10    consumption    2021    precision    edging    niche    printed    despite    times    plastic    center    finishes    tops    voc    tolerances    centering    spirits    items    machines    drying    almost    jobs    shape    breaking    ovens    uses    consequence    read    paint   

Project "Print4Caps" data sheet

The following table provides information about the project.

Coordinator
CALF SPA 

Organization address
address: VIA FERMI 5
city: MONTECCHIO EMILIA
postcode: 42027
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://www.calfspa.it/en/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-05-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CALF SPA IT (MONTECCHIO EMILIA) coordinator 50˙000.00

Map

 Project objective

World production for wine and spirits bottle caps is supported by a niche market focused on the manufacturing of offset printing machines for the cylindrical shapes of these items. Due to the intrinsic characteristic of this shape, two independent machines are required, one for the side of the cap, and a different one for the tops. Despite the adoption of UV curable inks around 30 years ago by the offset printing technology in general, this has not been possible for the offset printing machines for the sides of the caps because the plastic deformations produced in the side edging would lead to paint breaking during UV varnish. As a consequence, the total of the caps side globally are printed in ancient solvent-based inks printers, requiring cumbersome conventional ovens for the drying process, with 9 times higher energetic consumption than required by conventional UV technology. In addition, about 20% of caps printed do not reach it final use due to wastage because of read failures, off-centering, tolerances and precision issues. Our project, called Print4Caps, is a new revolutionary off set caps printing machine specific for tops that uses LED UV inks and is built with contained LED UV lamps system to dry the ink. This delivers high quality finishes with centered images with 0.1mm precision. Print4Caps allows the change standard procedures (large ovens or UV ink systems). All in all, we accomplish reducing 90% carbon footprint of the process, avoiding 95% VOC emissions, minimising machine dimensions down to a 10%, increasing productivity by 3 times (30,000 pieces / hour) and decrease the caps waste by 20%. Above all, quality would improve dramatically, reducing off-center error to 0.1 mm (20% of state of the art). All in all, we intend to launch the product in 2021, achieving accumulated profits worth 5.1 M€, a ROI of almost .08 and creating 9 new jobs all within 5 years.

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The information about "PRINT4CAPS" are provided by the European Opendata Portal: CORDIS opendata.

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