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EMUSIC

Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment Casting

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

EMUSIC project word cloud

Explore the words cloud of the EMUSIC project. It provides you a very rough idea of what is the project "EMUSIC" about.

quality patterns focussed china optimising isostatic strength decide files net enhanced finalised investment computer demonstrators route efficient caused welding mg aided shape ti tooling reusable supply transfer metal manufactured nnshipping cad experiments final horizon chain additive manufacture cooperation demonstrator accuracies microstructures hot components inconsistent stresses cast scatter innovation technologies pressing routes casting months dimensional specify aeronautics near wax manufacturing resource slow 2020 specifications powder reproducibility am nnship international aerospace 2015 alloys rate

Project "EMUSIC" data sheet

The following table provides information about the project.

Coordinator	THE UNIVERSITY OF BIRMINGHAM Organization address address: Edgbaston city: BIRMINGHAM postcode: B15 2TT website: www.bham.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	United Kingdom [UK]
Project website	http://www.birmingham.ac.uk/generic/emusic/index.aspx
Total cost	2˙193˙278 €
EC max contribution	1˙799˙993 € (82%)
Programme	1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
Code Call	H2020-MG-2015_SingleStage-A
Funding Scheme	RIA
Starting year	2016
Duration (year-month-day)	from 2016-04-01 to 2019-03-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	THE UNIVERSITY OF BIRMINGHAM THE UNIVERSITY OF BIRMINGHAM Organization address address: Edgbaston city: BIRMINGHAM postcode: B15 2TT website: www.bham.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (BIRMINGHAM)	coordinator	666˙567.00
2	TWI LIMITED TWI LIMITED Organization address address: GRANTA PARK GREAT ABINGTON city: CAMBRIDGE postcode: CB21 6AL website: www.twi.co.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (CAMBRIDGE)	participant	230˙400.00
3	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	230˙180.00
4	CENTRE INTERNACIONAL DE METODES NUMERICS EN ENGINYERIA CENTRE INTERNACIONAL DE METODES NUMERICS EN ENGINYERIA Organization address address: C GRAN CAPITAN, EDIFICI C1, CAMPUS NORD UPC SN city: BARCELONA postcode: 8034 website: www.cimne.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (BARCELONA)	participant	170˙000.00
5	ESI SOFTWARE GERMANY GMBH ESI SOFTWARE GERMANY GMBH Organization address address: JURASTRASSE 8 city: STUTTGART postcode: 70565 website: www.icido.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (STUTTGART)	participant	124˙915.00
6	AIRBUS AIRBUS Organization address address: 2 ROND POINT EMILE DEWOITINE city: BLAGNAC postcode: 31700 website: www.airbus.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (BLAGNAC)	participant	122˙006.00
7	ESI GROUP ESI GROUP Organization address address: 100-102 AVENUE DE SUFFREN city: PARIS postcode: 75015 website: www.esi-group.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (PARIS)	participant	102˙802.00
8	ROLLS-ROYCE PLC ROLLS-ROYCE PLC Organization address address: KINGS PLACE 90 YORK WAY city: LONDON postcode: N1 9FX website: www.rolls-royce.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (LONDON)	participant	91˙250.00
9	INDUSTRIA DE TURBO PROPULSORES S.A.U. INDUSTRIA DE TURBO PROPULSORES S.A.U. Organization address address: PARQUE TECNOLOGICO DE ZAMUDIO 300 city: ZAMUDIO-VIZCAYA postcode: 48170 website: www.itp.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (ZAMUDIO-VIZCAYA)	participant	34˙250.00
10	GOODRICH ACTUATION SYSTEMS LIMITED GOODRICH ACTUATION SYSTEMS LIMITED Organization address address: STRATFORD ROAD city: SOLIHULL postcode: B90 4LA website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (SOLIHULL)	participant	27˙622.00
11	AIRBUS GROUP SAS AIRBUS GROUP SAS Organization address address: 2 ROND-POINT EMILE DEWOITINE city: BLAGNAC postcode: 31700 website: www.airbusgroup.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (BLAGNAC)	participant	0.00
12	Calcom ESI SA Calcom ESI SA Organization address address: PARC SCIENTIFIQUE EPFL city: LAUSANNE postcode: 1015 website: www.calcom.ch / www.esi-group.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (LAUSANNE)	participant	0.00
13	THE MANUFACTURING TECHNOLOGY CENTRE LIMITED THE MANUFACTURING TECHNOLOGY CENTRE LIMITED Organization address address: PILOT WAY, ANSTY BUSINESS PARK city: COVENTRY postcode: CV7 9JU website: www.the-mtc.org contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (COVENTRY)	participant	0.00

Map

Project objective

This proposal is in response to the call for International Cooperation in Aeronautics with China, MG-1.10-2015 under Horizon 2020 “Enhanced Additive Manufacturing of Metal Components and Resource Efficient Manufacturing Processes for Aerospace Applications”. The objectives are to develop the manufacturing processes identified in the call: (i) Additive manufacturing (AM); (ii) Near Net Shape Hot Isostatic Pressing (NNSHIPping) and (iii) Investment Casting of Ti alloys. The end-users specify the properties and provide computer-aided design, (CAD) files of components and these components will be manufactured using one or more of the three technologies. During the research programme, experiments will be carried out aimed at optimising the process routes and these technologies will be optimised using process modelling. Components manufactured during process development will be assessed and their dimensional accuracies and properties compared with specifications and any need for further process development identified. The specific areas that will be focussed on include: (a) the slow build rate and the build up of stresses during AM; (b) the reproducibility of products, the characteristics of the powder and the development of reusable and/or low cost tooling for NNSHIP; (c) the scatter in properties caused by inconsistent microstructures; (d) improving the strength of wax patterns and optimising welding of investment cast products. The process development will be finalised in month 30 so that state-of-the-art demonstrators can be manufactured and assessed by partners and end-users, during the final 6 months. The cost of the process route for components will be provided to the end-users and this, together with their assessment of the quality of these products, will allow the end-users to decide whether to transfer the technologies to their supply chain. The innovation will come through application of improved processes to manufacture the demonstrator components.

Deliverables

List of deliverables.
Web site set up	Documents, reports	2020-02-27 11:30:28
36 month report	Documents, reports	2020-02-27 11:30:28

Take a look to the deliverables list in detail: detailed list of EMUSIC deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2019	Santiago Badia, Alberto F. MartÃn, Hieu Nguyen Physics-Based Balancing Domain Decomposition by Constraints for Multi-Material Problems published pages: 718-747, ISSN: 0885-7474, DOI: 10.1007/s10915-018-0870-z	Journal of Scientific Computing 79/2	2020-02-27
2019	Eric Neiva, Santiago Badia, Alberto F. MartÃn, Michele Chiumenti A scalable parallel finite element framework for growing geometries. Application to metal additive manufacturing published pages: , ISSN: 0029-5981, DOI: 10.1002/nme.6085	International Journal for Numerical Methods in Engineering	2020-02-27
2017	Michele Chiumenti, Xin Lin, Miguel Cervera, Wei Lei, Yuxiang Zheng, Weidong Huang Numerical simulation and experimental calibration of additive manufacturing by blown powder technology. Part I: thermal analysis published pages: 448-463, ISSN: 1355-2546, DOI: 10.1108/RPJ-10-2015-0136	Rapid Prototyping Journal 23/2	2020-02-27
2017	Michele Chiumenti, Eric Neiva, Emilio Salsi, Miguel Cervera, Santiago Badia, Joan Moya, Zhuoer Chen, Caroline Lee, Christopher Davies Numerical modelling and experimental validation in Selective Laser Melting published pages: 171-185, ISSN: 2214-8604, DOI: 10.1016/j.addma.2017.09.002	Additive Manufacturing 18	2020-02-27
2019	Alessandro Abena, Miren Aristizabal, Khamis Essa Comprehensive numerical modelling of the hot isostatic pressing of Ti-6Al-4V powder: From filling to consolidation published pages: , ISSN: 0921-8831, DOI: 10.1016/j.apt.2019.07.011	Advanced Powder Technology	2020-02-27
2019	M. Wang, Y. Lu, B. Pang, Z.T. Kloenne, H.L. Fraser, Y.L. Chiu, M.H. Loretto Fine alpha in current and newly developed Ti alloys published pages: 242-248, ISSN: 1359-6454, DOI: 10.1016/j.actamat.2019.05.022	Acta Materialia 173	2020-02-27
2019	Y. Lu, M. Aristizabal, X. Wang, B. Pang, Y.L. Chiu, Z.T. Kloenne, H.L. Fraser, M.H. Loretto The influence of heat treatment on the microstructure and properties of HIPped Ti-6Al-4V published pages: 520-527, ISSN: 1359-6454, DOI: 10.1016/j.actamat.2018.12.025	Acta Materialia 165	2020-02-27

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