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EMUSIC

Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment Casting

Total Cost €

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EC-Contrib. €

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Partnership

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Project "EMUSIC" data sheet

The following table provides information about the project.

Coordinator
THE UNIVERSITY OF BIRMINGHAM 

Organization address
address: Edgbaston
city: BIRMINGHAM
postcode: B15 2TT
website: www.bham.ac.uk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Project website http://www.birmingham.ac.uk/generic/emusic/index.aspx
 Total cost 2˙193˙278 €
 EC max contribution 1˙799˙993 € (82%)
 Programme 1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
 Code Call H2020-MG-2015_SingleStage-A
 Funding Scheme RIA
 Starting year 2016
 Duration (year-month-day) from 2016-04-01   to  2019-03-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    THE UNIVERSITY OF BIRMINGHAM UK (BIRMINGHAM) coordinator 666˙567.00
2    TWI LIMITED UK (CAMBRIDGE) participant 230˙400.00
3    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 230˙180.00
4    CENTRE INTERNACIONAL DE METODES NUMERICS EN ENGINYERIA ES (BARCELONA) participant 170˙000.00
5    ESI SOFTWARE GERMANY GMBH DE (STUTTGART) participant 124˙915.00
6    AIRBUS FR (BLAGNAC) participant 122˙006.00
7    ESI GROUP FR (PARIS) participant 102˙802.00
8    ROLLS-ROYCE PLC UK (LONDON) participant 91˙250.00
9    INDUSTRIA DE TURBO PROPULSORES S.A.U. ES (ZAMUDIO-VIZCAYA) participant 34˙250.00
10    GOODRICH ACTUATION SYSTEMS LIMITED UK (SOLIHULL) participant 27˙622.00
11    AIRBUS GROUP SAS FR (BLAGNAC) participant 0.00
12    Calcom ESI SA CH (LAUSANNE) participant 0.00
13    THE MANUFACTURING TECHNOLOGY CENTRE LIMITED UK (COVENTRY) participant 0.00

Map

 Project objective

This proposal is in response to the call for International Cooperation in Aeronautics with China, MG-1.10-2015 under Horizon 2020 “Enhanced Additive Manufacturing of Metal Components and Resource Efficient Manufacturing Processes for Aerospace Applications”. The objectives are to develop the manufacturing processes identified in the call: (i) Additive manufacturing (AM); (ii) Near Net Shape Hot Isostatic Pressing (NNSHIPping) and (iii) Investment Casting of Ti alloys. The end-users specify the properties and provide computer-aided design, (CAD) files of components and these components will be manufactured using one or more of the three technologies. During the research programme, experiments will be carried out aimed at optimising the process routes and these technologies will be optimised using process modelling. Components manufactured during process development will be assessed and their dimensional accuracies and properties compared with specifications and any need for further process development identified. The specific areas that will be focussed on include: (a) the slow build rate and the build up of stresses during AM; (b) the reproducibility of products, the characteristics of the powder and the development of reusable and/or low cost tooling for NNSHIP; (c) the scatter in properties caused by inconsistent microstructures; (d) improving the strength of wax patterns and optimising welding of investment cast products. The process development will be finalised in month 30 so that state-of-the-art demonstrators can be manufactured and assessed by partners and end-users, during the final 6 months. The cost of the process route for components will be provided to the end-users and this, together with their assessment of the quality of these products, will allow the end-users to decide whether to transfer the technologies to their supply chain. The innovation will come through application of improved processes to manufacture the demonstrator components.

 Deliverables

List of deliverables.
Web site set up Documents, reports 2020-02-27 11:30:28
36 month report Documents, reports 2020-02-27 11:30:28

Take a look to the deliverables list in detail:  detailed list of EMUSIC deliverables.

 Publications

year authors and title journal last update
List of publications.
2019 Santiago Badia, Alberto F. Martín, Hieu Nguyen
Physics-Based Balancing Domain Decomposition by Constraints for Multi-Material Problems
published pages: 718-747, ISSN: 0885-7474, DOI: 10.1007/s10915-018-0870-z
Journal of Scientific Computing 79/2 2020-02-27
2019 Eric Neiva, Santiago Badia, Alberto F. Martín, Michele Chiumenti
A scalable parallel finite element framework for growing geometries. Application to metal additive manufacturing
published pages: , ISSN: 0029-5981, DOI: 10.1002/nme.6085
International Journal for Numerical Methods in Engineering 2020-02-27
2017 Michele Chiumenti, Xin Lin, Miguel Cervera, Wei Lei, Yuxiang Zheng, Weidong Huang
Numerical simulation and experimental calibration of additive manufacturing by blown powder technology. Part I: thermal analysis
published pages: 448-463, ISSN: 1355-2546, DOI: 10.1108/RPJ-10-2015-0136
Rapid Prototyping Journal 23/2 2020-02-27
2017 Michele Chiumenti, Eric Neiva, Emilio Salsi, Miguel Cervera, Santiago Badia, Joan Moya, Zhuoer Chen, Caroline Lee, Christopher Davies
Numerical modelling and experimental validation in Selective Laser Melting
published pages: 171-185, ISSN: 2214-8604, DOI: 10.1016/j.addma.2017.09.002
Additive Manufacturing 18 2020-02-27
2019 Alessandro Abena, Miren Aristizabal, Khamis Essa
Comprehensive numerical modelling of the hot isostatic pressing of Ti-6Al-4V powder: From filling to consolidation
published pages: , ISSN: 0921-8831, DOI: 10.1016/j.apt.2019.07.011
Advanced Powder Technology 2020-02-27
2019 M. Wang, Y. Lu, B. Pang, Z.T. Kloenne, H.L. Fraser, Y.L. Chiu, M.H. Loretto
Fine alpha in current and newly developed Ti alloys
published pages: 242-248, ISSN: 1359-6454, DOI: 10.1016/j.actamat.2019.05.022
Acta Materialia 173 2020-02-27
2019 Y. Lu, M. Aristizabal, X. Wang, B. Pang, Y.L. Chiu, Z.T. Kloenne, H.L. Fraser, M.H. Loretto
The influence of heat treatment on the microstructure and properties of HIPped Ti-6Al-4V
published pages: 520-527, ISSN: 1359-6454, DOI: 10.1016/j.actamat.2018.12.025
Acta Materialia 165 2020-02-27

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