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DREAM SIGNED

Driving up Reliability and Efficiency of Additive Manufacturing

Total Cost €

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EC-Contrib. €

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Partnership

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Project "DREAM" data sheet

The following table provides information about the project.

Coordinator
CONSORZIO INTERUNIVERSITARIO NAZIONALE PER LA SCIENZA E TECNOLOGIA DEI MATERIALI 

Organization address
address: Via Giusti 9
city: FIRENZE
postcode: 50121
website: www.instm.it

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://www.dream-euproject.eu/
 Total cost 3˙242˙435 €
 EC max contribution 3˙242˙435 € (100%)
 Programme 1. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
 Code Call H2020-FOF-2016
 Funding Scheme RIA
 Starting year 2016
 Duration (year-month-day) from 2016-10-01   to  2019-12-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CONSORZIO INTERUNIVERSITARIO NAZIONALE PER LA SCIENZA E TECNOLOGIA DEI MATERIALI IT (FIRENZE) coordinator 705˙625.00
2    EOS GMBH ELECTRO OPTICAL SYSTEMS DE (KRAILLING) participant 437˙750.00
3    UNIVERSITATEA TRANSILVANIA DIN BRASOV RO (BRASOV) participant 436˙475.00
4    POLY-SHAPE FR (SAINT-PIERRE-DU-PERRAY) participant 372˙690.00
5    ADLER ORTHO FRANCE FR (MEYREUIL) participant 337˙970.00
6    BEWARRANT BE (BRUXELLES) participant 324˙400.00
7    FERRARI-SOCIETA' PER AZIONI ESERCIZIO FABBRICHE AUTOMOBILI E CORSE IT (MODENA) participant 220˙530.00
8    R.B. S.P.A. IT (MIRANDOLA) participant 208˙025.00
9    MIND FOUR D SRL RO (BRASOV) participant 198˙970.00

Map

 Project objective

The aim of DREAM is to significantly improve the performances of laser Powder Bed Fusion (PBF) of titanium, aluminium and steel components in terms of speed, costs, material use and reliability, also using a LCA/LCC approach, whilst producing work pieces with controlled and significantly increased fatigue life, as well with higher strength-to-weight ratios. DREAM targets the development of a competitive supply chain to increase the productivity of laser-based AM and to bring it a significant step further towards larger scale industrial manufacturing. In order to upscale the results and to reach an industrial relevant level of productivity, the project is focused on the following four main challenges (i) Part modeling and topology optimization (ii) Raw material optimization to avoid powder contamination (iii) Process optimization, including innovations of the control software of the AM machine, to enable high throughput production (iv) Setup of laser-PBF of nanostructured Titanium alloys with unchanged granulometric dimension for an additional push to higher productivity, since nanostructured metal powders can be sintered with lower energy input and faster speed. The project, thanks to the three end-users involved, is focused on components for prosthetic, automotive and moulding applications to optimize the procedure for three different materials, respectively titanium, aluminium and steel.

 Deliverables

List of deliverables.
Project Handbook Documents, reports 2020-01-20 15:50:46
PEDR - 2nd release Documents, reports 2020-01-20 15:50:45
Goal and Scope LCA and end of life scenarios Documents, reports 2020-01-20 15:50:46
Project Website Websites, patent fillings, videos etc. 2020-01-20 15:50:45
Project graphic identity (LOGO), leaflet and poster Documents, reports 2020-01-20 15:50:45
Training plan Documents, reports 2020-01-20 15:50:45
Communication Kit - First release Other 2020-01-20 15:50:46
Communication Kit – Second release Other 2020-01-20 15:50:46
Project presentation (Initial) Documents, reports 2020-01-20 15:50:46
PEDR - 1st release Documents, reports 2020-01-20 15:50:45

Take a look to the deliverables list in detail:  detailed list of DREAM deliverables.

 Publications

year authors and title journal last update
List of publications.
2019 Tibor Bedo, Bela Varga, Daniel Cristea, Alexandra Nitoi, Andrea Gatto, Elena Bassoli, Georgiana Bulai, Ioana-Laura Velicu, Ioana Ghiuta, Sorin Munteanu, Mihai Alin Pop, Camelia Gabor, Mihaela Cosnita, Luminita Parv, Daniel Munteanu
Metastable Al–Si–Ni Alloys for Additive Manufacturing: Structural Stability and Energy Release during Heating
published pages: 483, ISSN: 2075-4701, DOI: 10.3390/met9050483
Metals 9/5 2020-03-05
2018 E. Santecchia, P. Mengucci, A. Gatto, E. Bassoli, L. Denti, F. Bondioli, G. Barucca
Development of a Reliable Method for Contamination Detection in Raw Metal Powders for Additive Manufacturing
published pages: , ISSN: , DOI:
EuroPM18 Proceedings 14.10.2018 2020-03-05
2019 E. Santecchia, P. Mengucci, A. Gatto, E. Bassoli, L. Denti, B. Gheorghiu, G. Barucca
Enhancing The Quality Of Metal Powder Feedstock For Laser PBF Through Cross-contamination Removal
published pages: , ISSN: , DOI:
Euro PM2019 Proceedings 16.10.2019 2020-03-05
2019 Camelia Gabor, Daniel Cristea, Ioana-Laura Velicu, Tibor Bedo, Andrea Gatto, Elena Bassoli, Bela Varga, Mihai Alin Pop, Victor Geanta, Radu Stefanoiu, Mirela Maria Codescu, Eugen Manta, Delia Patroi, Monica Florescu, Sorin Ion Munteanu, Ioana Ghiuta, Nicoleta Lupu, Daniel Munteanu
Ti–Zr–Si–Nb Nanocrystalline Alloys and Metallic Glasses: Assessment on the Structure, Thermal Stability, Corrosion and Mechanical Properties
published pages: 1551, ISSN: 1996-1944, DOI: 10.3390/ma12091551
Materials 12/9 2020-03-05
2018 G.M.Cappucci, M.Pini, P.Neri, M.Marassi , Elena Bassoli and A.M.Ferrari
Life Cycle Thinking in decision-making for sustainability: from public policies to private businessesEvaluation of environmental sustainability in additive manufacturing processes for orthopaedic devic
published pages: , ISSN: , DOI:
Proceedings of the 12th Italian LCA Network Conference, Messina, 11-12th June 2018 11.06.2018 2020-03-05
2019 Eleonora Santecchia, Paolo Mengucci, Andrea Gatto, Elena Bassoli, Silvio Defanti, Gianni Barucca
Cross-Contamination Quantification in Powders for Additive Manufacturing: A Study on Ti-6Al-4V and Maraging Steel
published pages: 2342, ISSN: 1996-1944, DOI: 10.3390/ma12152342
Materials 12/15 2020-03-05
2019 Sorin Munteanu, Daniel Munteanu, Bogdan Gheorghiu, Tibor Bedo, Camelia Gabor, Patrizio Cremascoli, Fabio Alemani, Mihai Alin Pop
Additively manufactured femoral stem topology optimization: case study
published pages: 1019-1025, ISSN: 2214-7853, DOI: 10.1016/j.matpr.2019.08.016
Materials Today: Proceedings 19 2020-03-05
2019 Andrea Merulla, Andrea Gatto, Elena Bassoli, Sorin Ion Munteanu, Bogdan Gheorghiu, Mihai Alin Pop, Tibor Bedo, Daniel Munteanu
Weight reduction by topology optimization of an engine subframe mount, designed for additive manufacturing production
published pages: 1014-1018, ISSN: 2214-7853, DOI: 10.1016/j.matpr.2019.08.015
Materials Today: Proceedings 19 2020-03-05
2019 Alexandra Nitoi, Tibor Bedo, Bela Varga, Mihai Alin Pop, Daniel Munteanu
Microstructure, phase transformations and properties’ evaluation of Al-Si-Ni metastable alloys
published pages: 1091-1098, ISSN: 2214-7853, DOI: 10.1016/j.matpr.2019.08.025
Materials Today: Proceedings 19 2020-03-05
2019 Grazia Maria Cappucci, Martina Pini, Paolo Neri, Marta Marassi, Elena Bassoli, Anna Maria Ferrari
Environmental sustainability of orthopedic devices produced with powder bed fusion
published pages: , ISSN: 1088-1980, DOI: 10.1111/jiec.12968
Journal of Industrial Ecology 17.12.2019 2020-03-05
2017 Sciancalepore C., Gatto A., Defanti S., Denti L., Bassoli E., Ferrari A.M., Barucca G., Mengucci P., Bondioli F.
Abstracts from XIV AIMAT National Congress, XI National Conference on Materials Science and Technology, July 2017, Ischia, Italy
published pages: 0-0, ISSN: 2280-8000, DOI: 10.5301/jabfm.5000369
Journal of Applied Biomaterials & Functional Materials 15/4 2020-01-20

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