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SURFWIRE

Innovative machine for surface finishing of wire-drawn products

Total Cost €

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EC-Contrib. €

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Partnership

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 Outcomes and results

 SURFWIRE project word cloud

Explore the words cloud of the SURFWIRE project. It provides you a very rough idea of what is the project "SURFWIRE" about.

combination    205m    straight    quality    revenues    mentioned    electrical    water    machines    perfect    5th    successful    automatic    lower    surfwire    aerospace    mm2    hard    sustainable    35    gas    surface    tailor    price    pieces    m    made    adaptability    consumption    operation    straightening    flexibility    transforming    current    cutting    110    stamping    team    waste    additionally    medical    respectively    overcome    furniture    profitable    sup2    2020    soft    selling    solution    profits    sales    manufactures    maintenance    demanding    obtain    grinding    operators    scenario    rising    create    considering    80    oil    220    limited    160    roi    dan    conservative    1000    tumbling    boosting    french    industrial    saves    delta    mm    launch    standard    series    injectors    rod    variety    first    wire    machine    45    strips    sectors    solutions    finishing    efficient    ra    limitations    machinery    mechanical    metal    perfectly    186kw    competitive    safety    automobile    pollution    hinges    company    composants    strength    200    metallurgic    job    unmatchable    emissions    gross    safer    energy   

Project "SURFWIRE" data sheet

The following table provides information about the project.

Coordinator		 SA DELTA COMPOSANTS 

Organization address
address: 1 RUE PIERRE GILLES DES GENNES PARC D ACTIVITES DES AJEUX
city: LA FERTE BERNARD
postcode: 72400
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.
 Coordinator Country France [FR]
 Project website https://www.delta-composants.fr/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-08-01   to  2018-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    SA DELTA COMPOSANTS FR (LA FERTE BERNARD) coordinator 50˙000.00

Map

 Project objective

Current hard wire rod applications are rising, demanding a higher mechanical strength, perfect straightening and improved surface finishing quality. Current machinery for improving rod surface finishing is a combination on several machines in series (straightening grinding cutting tumbling) that work on soft wire (9-110 daN/mm2) thus do not reach demanding product requirements (160-220 daN/mm², surface finishing -Ra 0.2). Additionally, mentioned machines in series have a high energy consumption (186kW), high pollution & waste (oil, gas and water), limited safety, and high operation & maintenance (O&M) cost as they need a high number of operators. To overcome those limitations, Delta Composants, a French company with more than 35-years-experience team in tailor-made metallurgic solutions transforming wire & metal strips (e.g. mechanical/ electrical cutting, stamping, tumbling), has developed SurfWire, the first machine for surface finishing of hard wire rod to provide new hard rod products for demanding applications in a wide variety of industrial sectors, from medical to aerospace. SurfWire is a sustainable & efficient machine solution: compared to standard finishing processes in series, SurfWire saves 45% energy consumption, has lower O&M cost, reduced waste & emissions (80% less waste water); it is fully automatic and therefore safer. Surfwire machine adaptability & flexibility manufactures rod products for several applications (e.g. automobile injectors or furniture hinges) with unmatchable surface finishing quality (Ra 0.2), high mechanical strength (160-220 daN/mm²), perfectly straight pieces, and a competitive price of 45€/1000 pieces. SurfWire successful launch will be by 2020, boosting our revenues and gross profits to respectively €9.2 M and €4.8 M by the 5th year. Even considering a conservative sales scenario, selling 205M pieces, we would obtain a profitable ROI of 200% after 5 years and will create 7 new job opportunities.

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The information about "SURFWIRE" are provided by the European Opendata Portal: CORDIS opendata.

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