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SURFWIRE

Innovative machine for surface finishing of wire-drawn products

Total Cost €

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EC-Contrib. €

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Partnership

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 SURFWIRE project word cloud

Explore the words cloud of the SURFWIRE project. It provides you a very rough idea of what is the project "SURFWIRE" about.

profits    water    saves    machine    wire    sustainable    successful    strength    straight    first    sup2    solution    job    standard    respectively    demanding    emissions    stamping    injectors    revenues    finishing    1000    oil    furniture    straightening    gross    competitive    safer    lower    unmatchable    french    overcome    efficient    aerospace    rising    operation    delta    roi    solutions    35    machines    sales    industrial    additionally    5th    hinges    operators    limitations    automatic    flexibility    metal    strips    45    boosting    gas    selling    energy    medical    220    205m    combination    dan    quality    200    mm2    current    tumbling    rod    considering    composants    pieces    variety    80    limited    safety    186kw    metallurgic    mechanical    cutting    team    waste    ra    pollution    automobile    launch    made    perfect    grinding    sectors    mentioned    company    series    consumption       perfectly    create    adaptability    price    2020    surfwire    hard    scenario    mm    maintenance    conservative    electrical    110    machinery    profitable    tailor    manufactures    surface    160    obtain    soft    transforming   

Project "SURFWIRE" data sheet

The following table provides information about the project.

Coordinator
SA DELTA COMPOSANTS 

Organization address
address: 1 RUE PIERRE GILLES DES GENNES PARC D ACTIVITES DES AJEUX
city: LA FERTE BERNARD
postcode: 72400
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country France [FR]
 Project website https://www.delta-composants.fr/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-08-01   to  2018-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    SA DELTA COMPOSANTS FR (LA FERTE BERNARD) coordinator 50˙000.00

Map

Leaflet | Map data © OpenStreetMap contributors, CC-BY-SA, Imagery © Mapbox

 Project objective

Current hard wire rod applications are rising, demanding a higher mechanical strength, perfect straightening and improved surface finishing quality. Current machinery for improving rod surface finishing is a combination on several machines in series (straightening grinding cutting tumbling) that work on soft wire (9-110 daN/mm2) thus do not reach demanding product requirements (160-220 daN/mm², surface finishing -Ra 0.2). Additionally, mentioned machines in series have a high energy consumption (186kW), high pollution & waste (oil, gas and water), limited safety, and high operation & maintenance (O&M) cost as they need a high number of operators. To overcome those limitations, Delta Composants, a French company with more than 35-years-experience team in tailor-made metallurgic solutions transforming wire & metal strips (e.g. mechanical/ electrical cutting, stamping, tumbling), has developed SurfWire, the first machine for surface finishing of hard wire rod to provide new hard rod products for demanding applications in a wide variety of industrial sectors, from medical to aerospace. SurfWire is a sustainable & efficient machine solution: compared to standard finishing processes in series, SurfWire saves 45% energy consumption, has lower O&M cost, reduced waste & emissions (80% less waste water); it is fully automatic and therefore safer. Surfwire machine adaptability & flexibility manufactures rod products for several applications (e.g. automobile injectors or furniture hinges) with unmatchable surface finishing quality (Ra 0.2), high mechanical strength (160-220 daN/mm²), perfectly straight pieces, and a competitive price of 45€/1000 pieces. SurfWire successful launch will be by 2020, boosting our revenues and gross profits to respectively €9.2 M and €4.8 M by the 5th year. Even considering a conservative sales scenario, selling 205M pieces, we would obtain a profitable ROI of 200% after 5 years and will create 7 new job opportunities.

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The information about "SURFWIRE" are provided by the European Opendata Portal: CORDIS opendata.

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