SURFWIRE
Innovative machine for surface finishing of wire-drawn products
Total Cost €
0EC-Contrib. €
0Partnership
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0SURFWIRE project word cloud
Explore the words cloud of the SURFWIRE project. It provides you a very rough idea of what is the project "SURFWIRE" about.
Project "SURFWIRE" data sheet
The following table provides information about the project.
| Coordinator |
SA DELTA COMPOSANTS
Organization address contact info |
| Coordinator Country | France [FR] |
| Project website | https://www.delta-composants.fr/ |
| Total cost | 71˙429 € |
| EC max contribution | 50˙000 € (70%) |
| Programme |
1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs) 3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies) |
| Code Call | H2020-SMEInst-2018-2020-1 |
| Funding Scheme | SME-1 |
| Starting year | 2018 |
| Duration (year-month-day) | from 2018-08-01 to 2018-11-30 |
Partnership
Take a look of project's partnership.
| # | ||||
|---|---|---|---|---|
| 1 | SA DELTA COMPOSANTS | FR (LA FERTE BERNARD) | coordinator | 50˙000.00 |
Map
Project objective
Current hard wire rod applications are rising, demanding a higher mechanical strength, perfect straightening and improved surface finishing quality. Current machinery for improving rod surface finishing is a combination on several machines in series (straightening grinding cutting tumbling) that work on soft wire (9-110 daN/mm2) thus do not reach demanding product requirements (160-220 daN/mm², surface finishing -Ra 0.2). Additionally, mentioned machines in series have a high energy consumption (186kW), high pollution & waste (oil, gas and water), limited safety, and high operation & maintenance (O&M) cost as they need a high number of operators. To overcome those limitations, Delta Composants, a French company with more than 35-years-experience team in tailor-made metallurgic solutions transforming wire & metal strips (e.g. mechanical/ electrical cutting, stamping, tumbling), has developed SurfWire, the first machine for surface finishing of hard wire rod to provide new hard rod products for demanding applications in a wide variety of industrial sectors, from medical to aerospace. SurfWire is a sustainable & efficient machine solution: compared to standard finishing processes in series, SurfWire saves 45% energy consumption, has lower O&M cost, reduced waste & emissions (80% less waste water); it is fully automatic and therefore safer. Surfwire machine adaptability & flexibility manufactures rod products for several applications (e.g. automobile injectors or furniture hinges) with unmatchable surface finishing quality (Ra 0.2), high mechanical strength (160-220 daN/mm²), perfectly straight pieces, and a competitive price of 45€/1000 pieces. SurfWire successful launch will be by 2020, boosting our revenues and gross profits to respectively €9.2 M and €4.8 M by the 5th year. Even considering a conservative sales scenario, selling 205M pieces, we would obtain a profitable ROI of 200% after 5 years and will create 7 new job opportunities.
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