Opendata, web and dolomites

SURFWIRE

Innovative machine for surface finishing of wire-drawn products

Total Cost €

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EC-Contrib. €

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Partnership

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 SURFWIRE project word cloud

Explore the words cloud of the SURFWIRE project. It provides you a very rough idea of what is the project "SURFWIRE" about.

metallurgic       quality    metal    price    straight    profitable    automatic    waste    current    overcome    additionally    obtain    automobile    finishing    scenario    200    boosting    35    oil    operation    perfect    revenues    solutions    machines    medical    220    transforming    sustainable    successful    safer    mm    2020    pollution    perfectly    5th    straightening    machinery    186kw    adaptability    flexibility    hinges    electrical    delta    first    respectively    launch    ra    job    french    demanding    operators    furniture    standard    conservative    tailor    competitive    80    gross    110    160    limitations    surfwire    team    45    selling    energy    soft    sectors    strength    dan    surface    safety    tumbling    cutting    aerospace    composants    strips    gas    machine    mechanical    company    water    series    sup2    maintenance    rod    hard    mentioned    sales    saves    combination    solution    mm2    made    industrial    efficient    stamping    wire    205m    rising    profits    lower    grinding    considering    limited    manufactures    consumption    1000    create    emissions    pieces    injectors    unmatchable    roi    variety   

Project "SURFWIRE" data sheet

The following table provides information about the project.

Coordinator
SA DELTA COMPOSANTS 

Organization address
address: 1 RUE PIERRE GILLES DES GENNES PARC D ACTIVITES DES AJEUX
city: LA FERTE BERNARD
postcode: 72400
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country France [FR]
 Project website https://www.delta-composants.fr/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-08-01   to  2018-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    SA DELTA COMPOSANTS FR (LA FERTE BERNARD) coordinator 50˙000.00

Map

 Project objective

Current hard wire rod applications are rising, demanding a higher mechanical strength, perfect straightening and improved surface finishing quality. Current machinery for improving rod surface finishing is a combination on several machines in series (straightening grinding cutting tumbling) that work on soft wire (9-110 daN/mm2) thus do not reach demanding product requirements (160-220 daN/mm², surface finishing -Ra 0.2). Additionally, mentioned machines in series have a high energy consumption (186kW), high pollution & waste (oil, gas and water), limited safety, and high operation & maintenance (O&M) cost as they need a high number of operators. To overcome those limitations, Delta Composants, a French company with more than 35-years-experience team in tailor-made metallurgic solutions transforming wire & metal strips (e.g. mechanical/ electrical cutting, stamping, tumbling), has developed SurfWire, the first machine for surface finishing of hard wire rod to provide new hard rod products for demanding applications in a wide variety of industrial sectors, from medical to aerospace. SurfWire is a sustainable & efficient machine solution: compared to standard finishing processes in series, SurfWire saves 45% energy consumption, has lower O&M cost, reduced waste & emissions (80% less waste water); it is fully automatic and therefore safer. Surfwire machine adaptability & flexibility manufactures rod products for several applications (e.g. automobile injectors or furniture hinges) with unmatchable surface finishing quality (Ra 0.2), high mechanical strength (160-220 daN/mm²), perfectly straight pieces, and a competitive price of 45€/1000 pieces. SurfWire successful launch will be by 2020, boosting our revenues and gross profits to respectively €9.2 M and €4.8 M by the 5th year. Even considering a conservative sales scenario, selling 205M pieces, we would obtain a profitable ROI of 200% after 5 years and will create 7 new job opportunities.

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The information about "SURFWIRE" are provided by the European Opendata Portal: CORDIS opendata.

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