Opendata, web and dolomites

SURFWIRE

Innovative machine for surface finishing of wire-drawn products

Total Cost €

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EC-Contrib. €

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Partnership

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 SURFWIRE project word cloud

Explore the words cloud of the SURFWIRE project. It provides you a very rough idea of what is the project "SURFWIRE" about.

dan    grinding    straight    surfwire    pieces    gross    machinery    mm2    finishing    competitive    water    operation    variety    made    soft    selling    tailor    80    efficient    limitations    price    hinges    energy    machines    lower    profitable    35    saves    scenario    160    sup2    mentioned    automatic    rod    perfectly    operators    transforming    waste    sustainable    quality    automobile    tumbling    strength    furniture    boosting    series    injectors    solution    composants    consumption    launch    metallurgic    job    gas    successful    additionally    delta    hard    stamping    combination    french    surface    186kw    considering    205m    current    industrial    metal    5th    rising    1000    perfect    revenues    safety    electrical    strips    overcome    first    company    create    straightening    flexibility    demanding    pollution    solutions    manufactures    mechanical    110    220    45    wire    limited    emissions    adaptability    unmatchable    respectively    aerospace       2020    ra    medical    sales    profits    obtain    mm    cutting    machine    sectors    maintenance    oil    conservative    standard    200    safer    team    roi   

Project "SURFWIRE" data sheet

The following table provides information about the project.

Coordinator
SA DELTA COMPOSANTS 

Organization address
address: 1 RUE PIERRE GILLES DES GENNES PARC D ACTIVITES DES AJEUX
city: LA FERTE BERNARD
postcode: 72400
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country France [FR]
 Project website https://www.delta-composants.fr/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-08-01   to  2018-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    SA DELTA COMPOSANTS FR (LA FERTE BERNARD) coordinator 50˙000.00

Map

 Project objective

Current hard wire rod applications are rising, demanding a higher mechanical strength, perfect straightening and improved surface finishing quality. Current machinery for improving rod surface finishing is a combination on several machines in series (straightening grinding cutting tumbling) that work on soft wire (9-110 daN/mm2) thus do not reach demanding product requirements (160-220 daN/mm², surface finishing -Ra 0.2). Additionally, mentioned machines in series have a high energy consumption (186kW), high pollution & waste (oil, gas and water), limited safety, and high operation & maintenance (O&M) cost as they need a high number of operators. To overcome those limitations, Delta Composants, a French company with more than 35-years-experience team in tailor-made metallurgic solutions transforming wire & metal strips (e.g. mechanical/ electrical cutting, stamping, tumbling), has developed SurfWire, the first machine for surface finishing of hard wire rod to provide new hard rod products for demanding applications in a wide variety of industrial sectors, from medical to aerospace. SurfWire is a sustainable & efficient machine solution: compared to standard finishing processes in series, SurfWire saves 45% energy consumption, has lower O&M cost, reduced waste & emissions (80% less waste water); it is fully automatic and therefore safer. Surfwire machine adaptability & flexibility manufactures rod products for several applications (e.g. automobile injectors or furniture hinges) with unmatchable surface finishing quality (Ra 0.2), high mechanical strength (160-220 daN/mm²), perfectly straight pieces, and a competitive price of 45€/1000 pieces. SurfWire successful launch will be by 2020, boosting our revenues and gross profits to respectively €9.2 M and €4.8 M by the 5th year. Even considering a conservative sales scenario, selling 205M pieces, we would obtain a profitable ROI of 200% after 5 years and will create 7 new job opportunities.

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The information about "SURFWIRE" are provided by the European Opendata Portal: CORDIS opendata.

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