Explore the words cloud of the Ultramelt project. It provides you a very rough idea of what is the project "Ultramelt" about.
The following table provides information about the project.
THE TECHNOLOGY RESEARCH CENTRE LIMITED
|Coordinator Country||United Kingdom [UK]|
|Total cost||71˙429 €|
|EC max contribution||50˙000 € (70%)|
1. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
2. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
|Duration (year-month-day)||from 2014-10-01 to 2015-03-31|
Take a look of project's partnership.
|1||THE TECHNOLOGY RESEARCH CENTRE LIMITED||UK (WELBY GRANTHAM)||coordinator||50˙000.00|
Injection moulding is a large portion of the EU thermoplastics processing industry. In 2008, its value was €55 bn, but fell to €43 bn in 2009. The industry continues to contract, struggling against low cost economies. While energy cost savings are welcome, cycle time dominates cost so reducing it is key & will increase productivity. Cycle time is dominated by cooling time, which depends on many factors including melt temp. Polymers are often heated well above the ideal melt temp. to aid injection by lowering viscosity. Similarly, very high injection speeds/pressures are used. But we show later that these methods have drawbacks. Our idea is to apply ultrasonic energy into the molten polymer just before it enters the cavity. This can achieve as much as 60% reduction in melt viscosity, enabling a significant reduction in melt temp. while still being able to fill the mould. Lower embodied heat reduces heating/cooling time & energy.
Key benefits are that melt temps. can be maintained and the lower viscosity used to enable easier filling of existing parts with lower internal stresses; melt temp. can be reduced significantly, reducing thermal degradation, energy consumption & cooling time. Or melt temp is maintained and much longer flow paths or thinner wall sections can be filled, offering a step change in design for thinner parts with even shorter cooling time. The ultimate goal of the Phase 2 project is to achieve market readiness of the ‘Ultramelt’ process, with follow-on Phase 3 achieving commercialisation in the EU marketplace. This technology could enable EU moulders & extruders to increase productivity by 50%, increasing competitiveness, enabling them to regain market share and capitalise on new business opportunities.
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The information about "ULTRAMELT" are provided by the European Opendata Portal: CORDIS opendata.
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