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cleanMOULD

Oil, fat and contaminant free moulding through advanced low friction and fretting-resistant coating solution

Total Cost €

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EC-Contrib. €

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Partnership

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 cleanMOULD project word cloud

Explore the words cloud of the cleanMOULD project. It provides you a very rough idea of what is the project "cleanMOULD" about.

driver    parts    adjust    combined    regrinding    successful    shape    injection    equally    create    grease    sensitive    scandinavia    lower    form    plastics    wear    summed    fills    seriously    corrosion    extensive    profitability    mould    coating    dry    scrapped    sliding    machine    solving    introduce    time    contacting    slip    post    contamination    vents    moving    accommodate    introduction    10x    medical    revenues    operation    closed    innovation    risk    life    micrometer    designed    revenue    diamond    packaging    transversal    licensing    solution    moulding    market    carbon    yearly    lubrication    direct    escape    disappear    oil    cemecon    significantly    free    industries    dlc    csa    maintenance    produces    environments    cavities    critical    dimensions    relying    specification    service    causing    moulds    million    cleanmould    errors    deep    ends    vibrations    ground    plastic    tribological    dimension    substantial    simultaneously    food    surfaces    burden    minimizing    fretting    air    rubbing    limiting    protect    resistance    creates    machinery   

Project "cleanMOULD" data sheet

The following table provides information about the project.

Coordinator
CEMECON SCANDINAVIA AS 

Organization address
address: NAVERVEJ 28
city: HINNERUP
postcode: 8232
website: www.cemecon.dk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Denmark [DK]
 Project website http://www.cemecon.dk
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
2. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
 Code Call H2020-SMEINST-1-2015
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-03-01   to  2016-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CEMECON SCANDINAVIA AS DK (HINNERUP) coordinator 50˙000.00

Map

 Project objective

Fretting corrosion is the limiting factor in the life of many plastic injection moulds. Micrometer-deep vents are designed and ground in the mould surfaces to allow air to escape from the mould as the plastic fills the mould cavities. Each time that the mould is closed, the contacting surfaces “adjust” or slip to accommodate machinery errors of form, and this rubbing combined with impact of the vibrations of the moulding machine produces fretting corrosion or wear. The shape and dimensions of the mould are seriously affected also causing the vents to disappear and regrinding is necessary. Eventually, the mould dimension ends up out of specification, and the mould must be scrapped. The burden of fretting corrosion is transversal to all industries relying on injection moulding.

CemeCon Scandinavia (CSA) has extensive experience on solving tribological problems in injection mould’s operational environments. Our DLC (Diamond Like Carbon) coating technology is currently in use for dry lubrication of critical sliding/ moving mould parts, allowing for an oil/grease free operation. However, resistance towards fretting wear needs to be significantly improved, which creates the main driver for the current innovation project. With cleanMOULD, we will introduce a novel coating solution to protect critical mould elements from fretting wear, while simultaneously allowing oil-free operation, thus minimizing the risk of contamination in sensitive industries like medical plastics and food packaging. cleanMOULD will significantly contribute towards profitability of its targeted end-users, by increasing mould’s service life up to 10x, while also enabling lower maintenance costs. Successful market introduction of cleanMOULD will equally create substantial value to CSA, with estimated yearly direct revenue around €10 million, 5 years post-project, to which can be summed up to €5 million yearly revenues from licensing.

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The information about "CLEANMOULD" are provided by the European Opendata Portal: CORDIS opendata.

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