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cleanMOULD

Oil, fat and contaminant free moulding through advanced low friction and fretting-resistant coating solution

Total Cost €

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EC-Contrib. €

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Partnership

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 cleanMOULD project word cloud

Explore the words cloud of the cleanMOULD project. It provides you a very rough idea of what is the project "cleanMOULD" about.

medical    designed    creates    ground    csa    vibrations    resistance    accommodate    limiting    cleanmould    injection    ends    summed    disappear    causing    life    million    plastic    regrinding    direct    risk    grease    create    significantly    deep    carbon    maintenance    sensitive    corrosion    diamond    errors    contamination    closed    wear    time    combined    cavities    slip    vents    food    relying    oil    transversal    scandinavia    minimizing    specification    introduction    solution    extensive    revenues    contacting    coating    tribological    post    air    licensing    surfaces    scrapped    solving    yearly    seriously    moving    dry    innovation    revenue    packaging    rubbing    produces    cemecon    form    profitability    critical    moulds    simultaneously    machine    introduce    fills    fretting    plastics    10x    dlc    operation    shape    free    mould    lubrication    industries    parts    protect    service    environments    dimension    adjust    substantial    market    lower    machinery    driver    burden    sliding    successful    dimensions    equally    escape    moulding    micrometer   

Project "cleanMOULD" data sheet

The following table provides information about the project.

Coordinator
CEMECON SCANDINAVIA AS 

Organization address
address: NAVERVEJ 28
city: HINNERUP
postcode: 8232
website: www.cemecon.dk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Denmark [DK]
 Project website http://www.cemecon.dk
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
2. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
 Code Call H2020-SMEINST-1-2015
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-03-01   to  2016-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CEMECON SCANDINAVIA AS DK (HINNERUP) coordinator 50˙000.00

Map

 Project objective

Fretting corrosion is the limiting factor in the life of many plastic injection moulds. Micrometer-deep vents are designed and ground in the mould surfaces to allow air to escape from the mould as the plastic fills the mould cavities. Each time that the mould is closed, the contacting surfaces “adjust” or slip to accommodate machinery errors of form, and this rubbing combined with impact of the vibrations of the moulding machine produces fretting corrosion or wear. The shape and dimensions of the mould are seriously affected also causing the vents to disappear and regrinding is necessary. Eventually, the mould dimension ends up out of specification, and the mould must be scrapped. The burden of fretting corrosion is transversal to all industries relying on injection moulding.

CemeCon Scandinavia (CSA) has extensive experience on solving tribological problems in injection mould’s operational environments. Our DLC (Diamond Like Carbon) coating technology is currently in use for dry lubrication of critical sliding/ moving mould parts, allowing for an oil/grease free operation. However, resistance towards fretting wear needs to be significantly improved, which creates the main driver for the current innovation project. With cleanMOULD, we will introduce a novel coating solution to protect critical mould elements from fretting wear, while simultaneously allowing oil-free operation, thus minimizing the risk of contamination in sensitive industries like medical plastics and food packaging. cleanMOULD will significantly contribute towards profitability of its targeted end-users, by increasing mould’s service life up to 10x, while also enabling lower maintenance costs. Successful market introduction of cleanMOULD will equally create substantial value to CSA, with estimated yearly direct revenue around €10 million, 5 years post-project, to which can be summed up to €5 million yearly revenues from licensing.

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The information about "CLEANMOULD" are provided by the European Opendata Portal: CORDIS opendata.

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