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SkyLight SIGNED

SkyLight: Innovations in titanium investment casting of lightweight structural components for aero engines

Total Cost €

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EC-Contrib. €

0

Partnership

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 SkyLight project word cloud

Explore the words cloud of the SkyLight project. It provides you a very rough idea of what is the project "SkyLight" about.

disseminate    environmental    mission    34    castings    absorbed    melter    helped    investment    events    improvement    1000kg    pump    manufactured    installing    uk    projects    setting    moulds    rolls    10    standard    reg    valve    2m3    patternless    sulzer    group    university    piece    complement    demand    sectors    western    follow    15    reducing    furnace    lighter    assemblies    accurate    naval    saving    machining    benefits    casting    aerospace    collaborative    participation    catapult    50    cad    vt    defects    description    months    metal    international    facilities    reduce    ceramic    fabricated    propellers    power    benefit    geometrical    weighing    stiffness    21    complexity    section    efficiency    prototypes    royce    30    time    manufacturing    participated    project    megashell    weeks    cast    skylight    heavy    equivalent    optimise    model    weight    usfd    believe    sheffield    sand    titanium    conventionally    dimensions    amrc    fastcast    components   

Project "SkyLight" data sheet

The following table provides information about the project.

Coordinator
THE UNIVERSITY OF SHEFFIELD 

Organization address
address: FIRTH COURT WESTERN BANK
city: SHEFFIELD
postcode: S10 2TN
website: www.shef.ac.uk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Total cost 801˙040 €
 EC max contribution 801˙040 € (100%)
 Programme 1. H2020-EU.3.4.5.5. (ITD Engines)
 Code Call H2020-CS2-CFP03-2016-01
 Funding Scheme CS2-RIA
 Starting year 2017
 Duration (year-month-day) from 2017-02-01   to  2020-01-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    THE UNIVERSITY OF SHEFFIELD UK (SHEFFIELD) coordinator 801˙040.00

Map

 Project objective

Project SkyLight is proposed by AMRC Castings (which evolved out of Castings Technology International). AMRC Castings, a department of the University of Sheffield (USFD), is part of the UK’s High Value Manufacturing Catapult. AMRC Castings’ mission is to develop and disseminate casting technology to the benefit of the cast metal and manufacturing sectors. Based on the Topic Description, and on AMRC Castings’ long experience of similar projects, we believe that project SkyLight would enable the investment casting process to deliver greater geometrical complexity, reduce defects by 50%, optimise stiffness, and deliver weight saving of 15% to 30% and cost saving of 30% compared to conventionally fabricated multi-piece assemblies, along with significant environmental benefits for both the manufacturing and the use phase of the component. AMRC Castings helped Sulzer to achieve an improvement in pump absorbed efficiency - saving 10% on the power demand. AMRC Castings’ Patternless® process helped Rolls-Royce reduce the time from CAD model to prototypes from 6 months to 6 weeks, and developed more accurate naval propellers for the VT Group that are seen as setting a new standard for others to follow. AMRC Castings’ MEGAshell® process enables ceramic moulds with dimensions of up to 2m3 to be manufactured so that heavy section valve castings weighing several tonnes can be manufactured 34% lighter than the sand cast equivalent and reducing machining costs by over 50%. This year, AMRC Castings is installing what is believed to be the largest furnace for casting titanium aerospace components in Western Europe - a 1000kg titanium melter - to complement its existing state-of-the-art casting facilities. AMRC Castings has participated in 21 EU-funded collaborative research projects including 8 projects as coordinator - including research projects such as FASTCAST and events to achieve the greater participation of the castings sector in EU-funded research programmes.

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The information about "SKYLIGHT" are provided by the European Opendata Portal: CORDIS opendata.

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