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IMCoLoR SIGNED

Injection Moulding with Continuous Local Reinforcements

Total Cost €

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EC-Contrib. €

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Partnership

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Project "IMCoLoR" data sheet

The following table provides information about the project.

Coordinator
TECHNISCHE UNIVERSITAET MUENCHEN 

Organization address
address: Arcisstrasse 21
city: MUENCHEN
postcode: 80333
website: www.tu-muenchen.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Total cost 586˙239 €
 EC max contribution 503˙375 € (86%)
 Programme 1. H2020-EU.3.4.5.6. (ITD Systems)
 Code Call H2020-CS2-CFP03-2016-01
 Funding Scheme CS2-IA
 Starting year 2017
 Duration (year-month-day) from 2017-02-01   to  2020-04-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    TECHNISCHE UNIVERSITAET MUENCHEN DE (MUENCHEN) coordinator 254˙775.00
2    APPPEX PRODUCT DEVELOPMENT, PROTOTYPES, PARTS GMBH DE (MUNCHEN) participant 158˙987.00
3    STICHTING THERMOPLASTIC COMPOSITESRESEARCH CENTER NL (ENSCHEDE) participant 55˙250.00
4    FISCHER ADVANCED COMPOSITE COMPONENTS AG*FACC AG AT (RIED IM INNKREIS) participant 34˙362.00

Map

 Project objective

In the IMCoLoR project the scroll of an air cycle machine is manufactured with an injection molding process with the local integration of continuous carbon fiber reinforcements. The local reinforcements are placed along the main load paths in order to lead to a higher pressure and temperature resistance of the scroll than for a short carbon fiber reinforced scroll as manufactured in CleanSky I. Consequently, with this method also new generation aluminum scrolls can be replaced by a thermoplastic scroll reducing weight and cost and preventing the need of hazardous surface treatments. For the local reinforcement of the injection molded scroll a two-step process will be developed. In a first step, a 3D reinforcement structure from aligned pre-impregnated continuous carbon fibers (Tape) will be manufactured with the AFPT process. A removable core system will be implemented as a tool for the lay-up process. This allows the load adapted design of the reinforcements. In a second step, the reinforcement structure will be fixed inside an injection mold and will be overinjected by injection molding. The aim of the tool design is to enable a complete enclosure of the reinforcement structure. Therefore, the fixation system is embedded into the injection mold and consists of movable fixation elements that can fix and release the reinforcement structure. When the fixations are released they move backwards and are completely embedded in the mold. This enables the complete enclosure of the reinforcement inside the part without he buildup of gaps. The exact position of the reinforcement can be adjusted with the fixations. Non-destructive and destructive test methods will be implemented in order to evaluate the processing quality and the mechanical performance of the part. A demonstrator will be manufactured with the developed technology and a final evaluation of the process in terms of an industrialization of the process will be done.

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The information about "IMCOLOR" are provided by the European Opendata Portal: CORDIS opendata.

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