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HyperDrill SIGNED

High performance laser micro drilling machine for large Hybrid Laminar Flow Control suction panels

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

HyperDrill project word cloud

Explore the words cloud of the HyperDrill project. It provides you a very rough idea of what is the project "HyperDrill" about.

requested edges suction structures ti manufacture facilities experiences machine creation producing demonstrating ge commissioned dimensions hyper technique knowhow spmd laser assembled prototype distance manufacturing contrast specifications laminar expertise percussion titanium firstly equipped micro pmd feasibility drilling time suitable designed proposals 400 single covered hlfc pulse basis industrial economical holes fulfil tested sheets panels drill analysed hybrid manager upgrades technologies requirement optimized purpose rates optimization 300 rate inspection vision techniques flow monitoring tentative situ quality

Project "HyperDrill" data sheet

The following table provides information about the project.

Coordinator	FUNDACION TEKNIKER Organization address address: CALLE INAKI GOENAGA 5 city: EIBAR GUIPUZCOA postcode: 20600 website: www.tekniker.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Spain [ES]
Total cost	1˙968˙832 €
EC max contribution	1˙968˙832 € (100%)
Programme	1. H2020-EU.3.4.5.1. (IADP Large Passenger Aircraft)
Code Call	H2020-CS2-CFP04-2016-02
Funding Scheme	CS2-IA
Starting year	2017
Duration (year-month-day)	from 2017-06-01 to 2020-05-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	FUNDACION TEKNIKER FUNDACION TEKNIKER Organization address address: CALLE INAKI GOENAGA 5 city: EIBAR GUIPUZCOA postcode: 20600 website: www.tekniker.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (EIBAR GUIPUZCOA)	coordinator	1˙489˙102.00
2	BIAS - BREMER INSTITUT FUR ANGEWANDTE STRAHLTECHNIK GMBH BIAS - BREMER INSTITUT FUR ANGEWANDTE STRAHLTECHNIK GMBH Organization address address: KLAGENFURTER STRASSE 5 city: BREMEN postcode: 28359 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (BREMEN)	participant	479˙730.00

Map

Project objective

The main goal of the Hyper-Drill project is the development of a laser micro-drilling machine prototype for the manufacture of Hybrid Laminar Flow Control (HLFC) titanium suction panels with dimensions up to 5 m x 2 m and able to fulfil the requirement of a production rate ≥ 300 holes/s. This includes the creation of knowhow in producing such kind of structures as a basis for the industrial manufacturing of HLFC leading edges. For this purpose, firstly an optimization of the most suitable laser based technologies and processing parameters for the micro-drilling process will be carried out. The single pulse micro-drilling (SPMD) and the percussion micro-drilling (PMD) techniques are the covered technologies in this proposal for the micro-drilling of titanium sheets. In contrast to other approaches, both techniques have been widely investigated and are able to provide the requested results described in the Call by demonstrating at the same time feasibility on large Ti panels. Obtained production rates with these methods are above 400 holes per second. Several technical as well as economical aspects will be analysed in order to determine the most suitable technique for different specifications and conditions. A machine prototype equipped with both micro-drilling techniques will be designed, assembled and tested for production of 5 x 2 m Ti panels. A tentative design of the prototype based on the Consortium previous experiences and expertise is provided. The proposed design allows future upgrades for further increasing production rates beyond those requested in the Call for proposals. Several features for quality inspection of the micro-holes such as machine vision systems as well as quality control by in-situ monitoring the laser working distance have been included. Finally, the prototype will be optimized and commissioned at the Topic Manager facilities.

Deliverables

List of deliverables.
PEDR-Plan for the Exploitation and Dissemination of Results	Documents, reports	2019-05-31 11:39:59

Take a look to the deliverables list in detail: detailed list of HyperDrill deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2018	Andreas Stephen, Roberto Ocana, Joseba Esmoris, Claus Thomy, Carlos Soriano, Frank Vollertsen, Rafael Sanchez Laser micro drilling methods for perforation of aircraft suction surfaces published pages: 403-406, ISSN: 2212-8271, DOI: 10.1016/j.procir.2018.08.157	Procedia CIRP 74	2019-02-20

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The information about "HYPERDRILL" are provided by the European Opendata Portal: CORDIS opendata.