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POWDER

POWDER: DeveloPment and Optimisation of 3D Printing with neW Certified PowDER Material.

Total Cost €

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EC-Contrib. €

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Partnership

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 POWDER project word cloud

Explore the words cloud of the POWDER project. It provides you a very rough idea of what is the project "POWDER" about.

play    50    time    science    8m    optimise    section    demonstrated    friction    provides    clients    re    injection    building    annually    hardness    benefits    certification    enhanced    saturation    waste    24    moulding    coating    speed    machines    cumulative    removed    amount    135    gt    wear    tco    removal    materials    thrown    powder    resistance    moulds    filters    solid    machining    machine    revolutionise    hours    specialised    27    melting       2025    sucked    binding    machined    rb    cycle    fibre    added    reduce    initial    raquo    complete    eliminates    generating    250    inefficiencies    printing    chief    single    laser    stock    turnover    1b    requiring    vital    away    90    atomised    selective    400    lower    limitations    once    16    parts    matrix    wasted    gain    metal    3d    glass    ownership    cross    realisation    ceramic    total    30    enjoying    lt    55    30kg    kg    usability    slm    material    barriers    cut    shielding    times    reducing    original    conventional    wasteful    mould   

Project "POWDER" data sheet

The following table provides information about the project.

Coordinator
R.B. S.P.A. 

Organization address
address: VIA LUIGI GAVIOLI 1
city: MIRANDOLA
postcode: 41037
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://moldandmold.com/stampi-piu-efficiente-con-la-selective-laser-melting-2/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-05-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    R.B. S.P.A. IT (MIRANDOLA) coordinator 50˙000.00

Map

 Project objective

Conventional material removal machining in mould making is wasteful of material. Moulds machined from solid stock cut away >90% of the original material, thus >€1.1B is wasted annually in Europe. Selective Laser Melting (SLM), has been demonstrated to be more effective in injection mould making. However, SLM still represents <1% of all products in Europe because of limitations to its application. Chief is the high cost of the metal powder and the time of realisation of the parts. Powder costs €135/Kg with a single mould requiring >250 kg. The powder, once used, can only be re-used 5 times, thus >50% is thrown away. In a case study, 30Kg of powder was added to an SLM machine and the following results were obtained: -1.6 Kg used for the part - 1.4 Kg complete waste – powder sucked by filters - 27 Kg powder removed – 90% of the initial amount With the current powder, a single part may take >24 hours to complete, increasing the total cost of ownership of the moulds. Another concern is the inefficiencies in the laser systems of the current 3D printing machines. POWDER seeks to revolutionise 3D printing through development & certification of an atomised metal powder. We will use advanced Materials Science and specialised binding materials that will speed binding, reducing development time. To improve the wear resistance of the moulds, we will use a specialised ceramic coating with high hardness and low friction characteristics. To optimise the laser system, we will lower the cross-section parameters of the gain fibre by using a high saturation glass matrix. POWDER eliminates all barriers shielding clients from enjoying the benefits of SLM and provides the following benefits: » Reduce mould building time by >400% » Reduce moulding cycle time by 55% » Reduce TCO of the moulds by 30% » Enhanced re-usability factor >50% POWDER will play a vital role in RB’s growth, generating a cumulative turnover of €16.8M by 2025.

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The information about "POWDER" are provided by the European Opendata Portal: CORDIS opendata.

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