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POWDER

POWDER: DeveloPment and Optimisation of 3D Printing with neW Certified PowDER Material.

Total Cost €

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EC-Contrib. €

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Partnership

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 POWDER project word cloud

Explore the words cloud of the POWDER project. It provides you a very rough idea of what is the project "POWDER" about.

melting    ownership    lt    parts    enhanced    printing    eliminates    initial    atomised    resistance    realisation    solid    materials    hours    added    times    machining    hardness    annually    135    waste    generating    turnover    matrix    building    chief    tco    single    shielding    30    laser    3d    filters    complete    ceramic    usability    reduce    slm    wasted    wear    250    limitations    mould    thrown    powder    24    cumulative    amount    stock    wasteful    metal    cross       re    total    55    machine    benefits    moulds    gt    16    requiring    clients    27    injection    8m    reducing    machined    inefficiencies    1b    specialised    rb    cycle    barriers    vital    material    certification    science    revolutionise    play    sucked    optimise    fibre    kg    400    90    removed    enjoying    coating    raquo    machines    30kg    selective    lower    removal    once    cut    demonstrated    away    original    speed    friction    provides    gain    2025    saturation    binding    conventional    50    moulding    glass    section    time   

Project "POWDER" data sheet

The following table provides information about the project.

Coordinator
R.B. S.P.A. 

Organization address
address: VIA LUIGI GAVIOLI 1
city: MIRANDOLA
postcode: 41037
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://moldandmold.com/stampi-piu-efficiente-con-la-selective-laser-melting-2/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-05-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    R.B. S.P.A. IT (MIRANDOLA) coordinator 50˙000.00

Map

 Project objective

Conventional material removal machining in mould making is wasteful of material. Moulds machined from solid stock cut away >90% of the original material, thus >€1.1B is wasted annually in Europe. Selective Laser Melting (SLM), has been demonstrated to be more effective in injection mould making. However, SLM still represents <1% of all products in Europe because of limitations to its application. Chief is the high cost of the metal powder and the time of realisation of the parts. Powder costs €135/Kg with a single mould requiring >250 kg. The powder, once used, can only be re-used 5 times, thus >50% is thrown away. In a case study, 30Kg of powder was added to an SLM machine and the following results were obtained: -1.6 Kg used for the part - 1.4 Kg complete waste – powder sucked by filters - 27 Kg powder removed – 90% of the initial amount With the current powder, a single part may take >24 hours to complete, increasing the total cost of ownership of the moulds. Another concern is the inefficiencies in the laser systems of the current 3D printing machines. POWDER seeks to revolutionise 3D printing through development & certification of an atomised metal powder. We will use advanced Materials Science and specialised binding materials that will speed binding, reducing development time. To improve the wear resistance of the moulds, we will use a specialised ceramic coating with high hardness and low friction characteristics. To optimise the laser system, we will lower the cross-section parameters of the gain fibre by using a high saturation glass matrix. POWDER eliminates all barriers shielding clients from enjoying the benefits of SLM and provides the following benefits: » Reduce mould building time by >400% » Reduce moulding cycle time by 55% » Reduce TCO of the moulds by 30% » Enhanced re-usability factor >50% POWDER will play a vital role in RB’s growth, generating a cumulative turnover of €16.8M by 2025.

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The information about "POWDER" are provided by the European Opendata Portal: CORDIS opendata.

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