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POWDER

POWDER: DeveloPment and Optimisation of 3D Printing with neW Certified PowDER Material.

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

POWDER project word cloud

Explore the words cloud of the POWDER project. It provides you a very rough idea of what is the project "POWDER" about.

enhanced machining wear machines removal specialised speed moulding ownership original lower times friction play reduce 55 moulds coating ceramic hardness turnover injection slm filters provides inefficiencies 27 waste cumulative enjoying re parts usability 1b complete limitations saturation printing single hours rb resistance cycle science sucked machine 90 building 16 kg wasteful 3d conventional 1 thrown away benefits tco binding raquo stock 30 materials 30kg amount laser vital 50 barriers 250 once gt total material revolutionise clients demonstrated wasted cross lt certification optimise atomised removed 8m selective chief shielding generating reducing 400 section time 24 machined cut initial melting solid matrix fibre powder requiring gain added annually realisation 135 mould 2025 eliminates glass metal

Project "POWDER" data sheet

The following table provides information about the project.

Coordinator	R.B. S.P.A. Organization address address: VIA LUIGI GAVIOLI 1 city: MIRANDOLA postcode: 41037 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Italy [IT]
Project website	http://moldandmold.com/stampi-piu-efficiente-con-la-selective-laser-melting-2/
Total cost	71˙429 €
EC max contribution	50˙000 € (70%)
Programme	1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs) 3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
Code Call	H2020-SMEInst-2018-2020-1
Funding Scheme	SME-1
Starting year	2018
Duration (year-month-day)	from 2018-05-01 to 2018-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	R.B. S.P.A. R.B. S.P.A. Organization address address: VIA LUIGI GAVIOLI 1 city: MIRANDOLA postcode: 41037 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (MIRANDOLA)	coordinator	50˙000.00

Map

Project objective

Conventional material removal machining in mould making is wasteful of material. Moulds machined from solid stock cut away >90% of the original material, thus >€1.1B is wasted annually in Europe. Selective Laser Melting (SLM), has been demonstrated to be more effective in injection mould making. However, SLM still represents <1% of all products in Europe because of limitations to its application. Chief is the high cost of the metal powder and the time of realisation of the parts. Powder costs €135/Kg with a single mould requiring >250 kg. The powder, once used, can only be re-used 5 times, thus >50% is thrown away. In a case study, 30Kg of powder was added to an SLM machine and the following results were obtained: -1.6 Kg used for the part - 1.4 Kg complete waste – powder sucked by filters - 27 Kg powder removed – 90% of the initial amount With the current powder, a single part may take >24 hours to complete, increasing the total cost of ownership of the moulds. Another concern is the inefficiencies in the laser systems of the current 3D printing machines. POWDER seeks to revolutionise 3D printing through development & certification of an atomised metal powder. We will use advanced Materials Science and specialised binding materials that will speed binding, reducing development time. To improve the wear resistance of the moulds, we will use a specialised ceramic coating with high hardness and low friction characteristics. To optimise the laser system, we will lower the cross-section parameters of the gain fibre by using a high saturation glass matrix. POWDER eliminates all barriers shielding clients from enjoying the benefits of SLM and provides the following benefits: » Reduce mould building time by >400% » Reduce moulding cycle time by 55% » Reduce TCO of the moulds by 30% » Enhanced re-usability factor >50% POWDER will play a vital role in RB’s growth, generating a cumulative turnover of €16.8M by 2025.

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The information about "POWDER" are provided by the European Opendata Portal: CORDIS opendata.