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POWDER

POWDER: DeveloPment and Optimisation of 3D Printing with neW Certified PowDER Material.

Total Cost €

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EC-Contrib. €

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Partnership

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 POWDER project word cloud

Explore the words cloud of the POWDER project. It provides you a very rough idea of what is the project "POWDER" about.

90    cross    resistance    atomised    16    machining    annually    enjoying    selective    30kg    away    gt    moulding    play    27    machined    tco    8m    kg    thrown    saturation    printing    ceramic    slm    glass    clients    binding    time    friction    materials    cycle    specialised    turnover    limitations    sucked    wasted    re    filters    section    matrix    added    55    inefficiencies    gain    hardness    wear    original    solid    lt    enhanced    vital    shielding    reducing    50    3d    ownership    coating    chief    parts    rb    melting    conventional    1b    135    building    demonstrated    cut    lower    powder    injection    reduce    total    stock    laser    machine       250    metal    science    cumulative    benefits    amount    material    400    times    machines    initial    2025    optimise    realisation    removed    moulds    barriers    wasteful    30    fibre    waste    complete    revolutionise    generating    single    eliminates    usability    removal    speed    24    certification    mould    requiring    provides    hours    raquo    once   

Project "POWDER" data sheet

The following table provides information about the project.

Coordinator
R.B. S.P.A. 

Organization address
address: VIA LUIGI GAVIOLI 1
city: MIRANDOLA
postcode: 41037
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://moldandmold.com/stampi-piu-efficiente-con-la-selective-laser-melting-2/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-05-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    R.B. S.P.A. IT (MIRANDOLA) coordinator 50˙000.00

Map

 Project objective

Conventional material removal machining in mould making is wasteful of material. Moulds machined from solid stock cut away >90% of the original material, thus >€1.1B is wasted annually in Europe. Selective Laser Melting (SLM), has been demonstrated to be more effective in injection mould making. However, SLM still represents <1% of all products in Europe because of limitations to its application. Chief is the high cost of the metal powder and the time of realisation of the parts. Powder costs €135/Kg with a single mould requiring >250 kg. The powder, once used, can only be re-used 5 times, thus >50% is thrown away. In a case study, 30Kg of powder was added to an SLM machine and the following results were obtained: -1.6 Kg used for the part - 1.4 Kg complete waste – powder sucked by filters - 27 Kg powder removed – 90% of the initial amount With the current powder, a single part may take >24 hours to complete, increasing the total cost of ownership of the moulds. Another concern is the inefficiencies in the laser systems of the current 3D printing machines. POWDER seeks to revolutionise 3D printing through development & certification of an atomised metal powder. We will use advanced Materials Science and specialised binding materials that will speed binding, reducing development time. To improve the wear resistance of the moulds, we will use a specialised ceramic coating with high hardness and low friction characteristics. To optimise the laser system, we will lower the cross-section parameters of the gain fibre by using a high saturation glass matrix. POWDER eliminates all barriers shielding clients from enjoying the benefits of SLM and provides the following benefits: » Reduce mould building time by >400% » Reduce moulding cycle time by 55% » Reduce TCO of the moulds by 30% » Enhanced re-usability factor >50% POWDER will play a vital role in RB’s growth, generating a cumulative turnover of €16.8M by 2025.

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The information about "POWDER" are provided by the European Opendata Portal: CORDIS opendata.

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