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SEALANT

Optimization and scale-up of final sealing of Sulfuric Acid Anodizing employing Design of Experiments.

Total Cost €

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EC-Contrib. €

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Partnership

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 SEALANT project word cloud

Explore the words cloud of the SEALANT project. It provides you a very rough idea of what is the project "SEALANT" about.

microscopy    fib    eds    carcinogenic    resistance    salt    afterwards    characterization    demonstrators    pilot    coupled    eis    saa    optimized    adaptations    ecological    laboratory    aircraft    alternative    ray    dispersive    decades    unpainted    angle    sst    harmful    protection    statistical    thanks    electron    plant    corrosion    optimize    sealing    spectroscopy    manager    additional    firstly    parts    xrd    secondly    environment    thin    extensively    parallel    previously    beam    alloys    economic    hexavalent    techniques    anova    stability    layer    consideration    spray    anodic    sem    performed    acid    cam    electrochemical    optimization    diffraction    solutions    ion    excellent    chromium    scaled    aa2024    relates    ageing    demonstrator    doe    contact    scanning    energy    mechanism    impedance    performing    thickness    chromic    weight    iterated    manufacturing    aluminium    sulfuric    industrial    caa    cosortium    samples    variance    experiment    contaminant    performance    arise    anodizing    lab    modifications    processed    eco    employing    free   

Project "SEALANT" data sheet

The following table provides information about the project.

Coordinator
TITIANA ENSAYOS PROYECTOS INDUSTRIALES SL 

Organization address
address: PT Tecnobahia edf Retse nave 3
city: El Puerto de Santa María
postcode: 11500
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://index.php/s/H1CMkT7iSBMXUwr
 Total cost 327˙023 €
 EC max contribution 262˙098 € (80%)
 Programme 1. H2020-EU.3.4.5.6. (ITD Systems)
 Code Call H2020-CS2-CFP02-2015-01
 Funding Scheme CS2-IA
 Starting year 2016
 Duration (year-month-day) from 2016-07-01   to  2018-06-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    TITIANA ENSAYOS PROYECTOS INDUSTRIALES SL ES (El Puerto de Santa María) coordinator 135˙292.00
2    UNIVERSIDAD DE CADIZ ES (CADIZ) participant 82˙500.00
3    FUNDACION CENTRO TECNOLOGICO DE MIRANDA DE EBRO ES (MIRANDA DE EBRO BURGOS) participant 16˙730.00
4    INNOMAT COATINGS SL ES (MALLABIA) participant 16˙200.00
5    FUNDACION CIDETEC ES (SAN SEBASTIAN) participant 11˙375.00

Map

 Project objective

Chromic Acid anodizing (CAA) of aluminium parts has been extensively used during decades in aircraft manufacturing thanks to its excellent performance. However, hexavalent chromium is known to be carcinogenic and harmful for the environment.

The main objective of the topic to which the present proposal relates is to optimize a Chromium-free sealing process for thin layer Sulfuric Acid Anodizing (SAA) as eco-friendly alternative to CAA for aluminium unpainted parts.

In the present Project, a statistical approach based on Design of Experiment (DoE) and Analysis of Variance (ANOVA) will be used to optimize two sealing solutions, one previously studied by the Topic Manager and one to be proposed by the Cosortium.

The optimization will be performed firstly at laboratory scale for AA2024 taking into consideration corrosion resistance in Salt Spray Test (SST), economic and ecological aspects. In parallel, the mechanism of corrosion protection will be proposed and the stability against contaminant and ageing of the solutions will be assessed. Secondly, still at laboratory scale, the optimized process will be implemented to other aluminium alloys, performing adaptations or modifications if necessary.

Afterwards, the two sealing processes will be scaled-up employing a pilot plant. In case problems arise, the lab-scale and pilot-scale studies will be iterated. Finally, the sealing processes will be implemented in an industrial scale and demonstrators will be processed.

The characterization of samples and demonstrator will include SST, weight and thickness of anodic layer; Contact Angle Measurements (CAM), Electrochemical Impedance Spectroscopy (EIS), X-Ray Diffraction (XRD), Scanning Electron Microscopy coupled with X-ray Energy Dispersive Spectroscopy (SEM-EDS) and Focused Ion Beam (SEM-FIB). Additional techniques are considered as well in case they are useful.

 Deliverables

List of deliverables.
Publishable Report on Project technical results Documents, reports 2019-03-20 15:57:51

Take a look to the deliverables list in detail:  detailed list of SEALANT deliverables.

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