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SEALANT

Optimization and scale-up of final sealing of Sulfuric Acid Anodizing employing Design of Experiments.

Total Cost €

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EC-Contrib. €

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Partnership

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Outcomes and
results

SEALANT project word cloud

Explore the words cloud of the SEALANT project. It provides you a very rough idea of what is the project "SEALANT" about.

salt afterwards previously impedance demonstrator alternative corrosion adaptations extensively protection cam hexavalent demonstrators samples fib employing processed sulfuric performing economic secondly firstly performance performed ageing parts eco chromic manufacturing iterated modifications experiment parallel thickness chromium excellent energy eds optimization stability environment lab techniques sem dispersive arise free scanning anova doe aa2024 ray scaled thin pilot consideration manager sealing relates decades ion spectroscopy anodic resistance contact beam saa variance acid xrd contaminant carcinogenic aircraft alloys plant microscopy sst laboratory diffraction characterization unpainted anodizing additional aluminium solutions industrial caa thanks layer coupled electron mechanism angle optimized cosortium electrochemical ecological statistical optimize spray eis weight harmful

Project "SEALANT" data sheet

The following table provides information about the project.

Coordinator	TITIANA ENSAYOS PROYECTOS INDUSTRIALES SL Organization address address: PT Tecnobahia edf Retse nave 3 city: El Puerto de Santa María postcode: 11500 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Spain [ES]
Project website	http://index.php/s/H1CMkT7iSBMXUwr
Total cost	327˙023 €
EC max contribution	262˙098 € (80%)
Programme	1. H2020-EU.3.4.5.6. (ITD Systems)
Code Call	H2020-CS2-CFP02-2015-01
Funding Scheme	CS2-IA
Starting year	2016
Duration (year-month-day)	from 2016-07-01 to 2018-06-30

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	TITIANA ENSAYOS PROYECTOS INDUSTRIALES SL TITIANA ENSAYOS PROYECTOS INDUSTRIALES SL Organization address address: PT Tecnobahia edf Retse nave 3 city: El Puerto de Santa María postcode: 11500 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (El Puerto de Santa María)	coordinator	135˙292.00
2	UNIVERSIDAD DE CADIZ UNIVERSIDAD DE CADIZ Organization address address: CENTRO CULTURAL REINA SOFIA PASEO CARLOS III N9 city: CADIZ postcode: 11003 website: www.uca.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (CADIZ)	participant	82˙500.00
3	FUNDACION CENTRO TECNOLOGICO DE MIRANDA DE EBRO FUNDACION CENTRO TECNOLOGICO DE MIRANDA DE EBRO Organization address address: CALLE MONTANANA PARCELAS R60 Y R61 city: MIRANDA DE EBRO BURGOS postcode: 9200 website: www.ctme.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MIRANDA DE EBRO BURGOS)	participant	16˙730.00
4	INNOMAT COATINGS SL INNOMAT COATINGS SL Organization address address: PG INDUSTRIAL GOITONDO GOIKOA S/N city: MALLABIA postcode: 48269 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MALLABIA)	participant	16˙200.00
5	FUNDACION CIDETEC FUNDACION CIDETEC Organization address address: PASEO MIRAMON 196 PARQUE TECNOLOGICO DE MIRAMON city: SAN SEBASTIAN postcode: 20014 website: www.cidetec.es contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (SAN SEBASTIAN)	participant	11˙375.00

Map

Project objective

Chromic Acid anodizing (CAA) of aluminium parts has been extensively used during decades in aircraft manufacturing thanks to its excellent performance. However, hexavalent chromium is known to be carcinogenic and harmful for the environment.

The main objective of the topic to which the present proposal relates is to optimize a Chromium-free sealing process for thin layer Sulfuric Acid Anodizing (SAA) as eco-friendly alternative to CAA for aluminium unpainted parts.

In the present Project, a statistical approach based on Design of Experiment (DoE) and Analysis of Variance (ANOVA) will be used to optimize two sealing solutions, one previously studied by the Topic Manager and one to be proposed by the Cosortium.

The optimization will be performed firstly at laboratory scale for AA2024 taking into consideration corrosion resistance in Salt Spray Test (SST), economic and ecological aspects. In parallel, the mechanism of corrosion protection will be proposed and the stability against contaminant and ageing of the solutions will be assessed. Secondly, still at laboratory scale, the optimized process will be implemented to other aluminium alloys, performing adaptations or modifications if necessary.

Afterwards, the two sealing processes will be scaled-up employing a pilot plant. In case problems arise, the lab-scale and pilot-scale studies will be iterated. Finally, the sealing processes will be implemented in an industrial scale and demonstrators will be processed.

The characterization of samples and demonstrator will include SST, weight and thickness of anodic layer; Contact Angle Measurements (CAM), Electrochemical Impedance Spectroscopy (EIS), X-Ray Diffraction (XRD), Scanning Electron Microscopy coupled with X-ray Energy Dispersive Spectroscopy (SEM-EDS) and Focused Ion Beam (SEM-FIB). Additional techniques are considered as well in case they are useful.

Deliverables

List of deliverables.
Publishable Report on Project technical results	Documents, reports	2019-03-20 15:57:51

Take a look to the deliverables list in detail: detailed list of SEALANT deliverables.

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