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4D hybrid SIGNED

Novel ALL-IN-ONE machines, robots and systems for affordable, worldwide and lifetime Distributed 3D hybrid manufacturing and repair operations

Total Cost €

EC-Contrib. €

Partnership

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Outcomes and
results

4D hybrid project word cloud

Explore the words cloud of the 4D hybrid project. It provides you a very rough idea of what is the project "4D hybrid" about.

manufacturing lifecycle special individual operations small modules possibility 20 covers hybridization demonstrated ablation validated synergistic plan lines engineering modular worldwide parts perspective embed unprecedented platform additive interactions powder commercial combination gas cncs embrace elementary cad innovation levels customise sw cnc combining cae maintenance re several deep green monitoring constituting breakthroughs physically situ layer mass family oil cold am disruptive shortcomings conceived portions multiple aeronautics line ranging stage portable from scenario certified plug model designed cam market intensive overcome 4d machines distributed realize payback reference 3y metal flexible robots 30 wire synergic lifecycles gt subtractive hybrid units spray succession ded business roi repairing repair

Project "4D hybrid" data sheet

The following table provides information about the project.

Coordinator	PRIMA ELECTRO SPA Organization address address: STRADA CARIGNANO 48 2 city: MONCALIERI postcode: 10024 website: www.primaelectro.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Italy [IT]
Project website	http://4dhybrid.eu/
Total cost	9˙429˙875 €
EC max contribution	4˙990˙000 € (53%)
Programme	1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
Code Call	H2020-FOF-2016
Funding Scheme	RIA
Starting year	2017
Duration (year-month-day)	from 2017-01-01 to 2019-12-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	PRIMA ELECTRO SPA PRIMA ELECTRO SPA Organization address address: STRADA CARIGNANO 48 2 city: MONCALIERI postcode: 10024 website: www.primaelectro.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (MONCALIERI)	coordinator	443˙750.00
2	POLITECNICO DI TORINO POLITECNICO DI TORINO Organization address address: CORSO DUCA DEGLI ABRUZZI 24 city: TORINO postcode: 10129 website: www.polito.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (TORINO)	participant	715˙000.00
3	INTERNATIONAL TECHNEGROUP LIMITED INTERNATIONAL TECHNEGROUP LIMITED Organization address address: 4 CARISBROOKE COURT BUCKINWAY BUSINESS PARK ANDERSON ROAD city: SWAVESEY CAMBRIDGE postcode: CB24 4UQ website: www.transcendata.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (SWAVESEY CAMBRIDGE)	participant	520˙625.00
4	3D NEW TECHNOLOGIES SRL 3D NEW TECHNOLOGIES SRL Organization address address: CORSO RE UMBERTO 54 city: TORINO TO postcode: 10128 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (TORINO TO)	participant	442˙500.00
5	COMAU FRANCE SAS COMAU FRANCE SAS Organization address address: 5-7 RUE ALBERT EINSTEIN ZA TRAPPES ELANCOURT city: TRAPPES postcode: 78190 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (TRAPPES)	participant	438˙125.00
6	IRIS SRL IRIS SRL Organization address address: CORSO UNIONE SOVIETICA 612/21 city: TORINO postcode: 10135 website: www.irissrl.org contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (TORINO)	participant	421˙562.00
7	SIEMENS AKTIENGESELLSCHAFT SIEMENS AKTIENGESELLSCHAFT Organization address address: WERNER-VON-SIEMENS-STR. 1 city: MUNCHEN postcode: 80333 website: www.siemens.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	participant	407˙500.00
8	RAMTEID GMBH RAMTEID GMBH Organization address address: AUF DEN HOCHACKERN 5 city: AMBERG postcode: 92224 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (AMBERG)	participant	401˙250.00
9	THE UNIVERSITY OF BIRMINGHAM THE UNIVERSITY OF BIRMINGHAM Organization address address: Edgbaston city: BIRMINGHAM postcode: B15 2TT website: www.bham.ac.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (BIRMINGHAM)	participant	315˙000.00
10	PANEPISTIMIO PATRON PANEPISTIMIO PATRON Organization address address: UNIVERSITY CAMPUS RIO PATRAS city: RIO PATRAS postcode: 265 04 website: www.upatras.gr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	EL (RIO PATRAS)	participant	307˙187.00
11	TTS TECHNOLOGY TRANSFER SYSTEMS SRL TTS TECHNOLOGY TRANSFER SYSTEMS SRL Organization address address: LARGO CALEOTTO 1 city: LECCO LC postcode: 23900 website: www.ttsnetwork.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (LECCO LC)	participant	213˙750.00
12	GE MARMARA TECHNOLOGY CENTER MUHENDISLIK HIZMETLERI LIMITED SIRKETI GE MARMARA TECHNOLOGY CENTER MUHENDISLIK HIZMETLERI LIMITED SIRKETI Organization address address: ISTANBUL SARIYER MASLAK MAH. E. BUYUKDERE CAD. ORJ ISM. NO. 27 K. 6-7 city: MASLAK postcode: 34485 website: www.geae.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	TR (MASLAK)	participant	188˙750.00
13	MCI BENELUX SA MCI BENELUX SA Organization address address: BOULEVARD DU SOUVERAIN 280 city: BRUSSELS postcode: 1160 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	BE (BRUSSELS)	participant	175˙000.00
14	COUNCIL FOR SCIENTIFIC AND INDUSTRIAL RESEARCH COUNCIL FOR SCIENTIFIC AND INDUSTRIAL RESEARCH Organization address address: Meiring Naude Road, Brummeria 46 city: PRETORIA postcode: 1 website: www.csir.co.za contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ZA (PRETORIA)	participant	0.00
15	GLOBOTICS INDUSTRIES SA GLOBOTICS INDUSTRIES SA Organization address address: VIA RIALE RIGHETTI city: BELLINZONA postcode: 6503 website: www.globotics.ch contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (BELLINZONA)	participant	0.00
16	KEEN BULL SAGL KEEN BULL SAGL Organization address address: VIA PRETORIO 11 city: LUGANO postcode: 6900 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (LUGANO)	participant	0.00
17	KOORD SARL KOORD SARL Organization address address: IMPASSE DES PRAIRIES 12 city: COUSSET postcode: 1774 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (COUSSET)	participant	0.00
18	OPTOMEC, INC. OPTOMEC, INC. Organization address address: 3911 SINGER BLVD.NE city: ALBUQUERQUE postcode: 87109 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	US (ALBUQUERQUE)	participant	0.00
19	PRIMA POWER LASERDYNE LLC PRIMA POWER LASERDYNE LLC Organization address address: 8600 109TH AVENUE NORTH 400 city: CHAMPLIN postcode: 55316 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	US (CHAMPLIN)	participant	0.00
20	SCUOLA UNIVERSITARIA PROFESSIONALE DELLA SVIZZERA ITALIANA SCUOLA UNIVERSITARIA PROFESSIONALE DELLA SVIZZERA ITALIANA Organization address address: STABILE LE GERRE city: MANNO postcode: 6928 website: www.supsi.ch contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CH (MANNO)	participant	0.00

Map

Project objective

From aeronautics to oil&gas, complex metal parts embrace major challenges across their lifecycles from the green field intensive manufacturing to the numerous maintenance and repairing operations worldwide distributed. The synergic combination of additive and subtractive processes could overcome individual shortcomings, going beyond the simple succession of steps. 'Plug and produce' modular approach is a key factor to success for such hybridization.

In this scenario, 4D will deliver 4 disruptive breakthroughs: • A set of four elementary modules specifically designed for AM that embed the control and monitoring systems which can be integrated on new or existing concepts of machines and robots to realize different processes ranging from the DED (powder and wire) to ablation and cold spray; • A new concept of CNC, constituting a high level sw layer which can be integrated on the top of commercial CNCs, and it is conceived as open to embed portions of the 4D modules control; • A validated process model to fully exploit the synergistic interactions among elementary processes; • A dedicated 4D Engineering CAD/CAE/CAM Platform, which covers the lifecycle of the reference product family where multiple processes and hybrid resources are integrated for the (re)manufacturing stage. Innovation will be physically demonstrated at three possible levels of hybridization: • Modules - Small hybrid modules, integrated on new special machines, focusing on portable units for certified in-situ repair operations; • Hybrid Machines – Hybridization on existing robots and machines; • Production lines - Hybridization of a flexible production line focusing on new concepts for AM mass production. Potential impact: >30% lifecycle cost reduction, unprecedented possibility to customise process applications by combining several processes on several different machines, concrete business perspective supported by detailed business plan with deep market and cost analysis: payback 3y ROI>20%

Deliverables

List of deliverables.
Final Exploitation Plan	Documents, reports	2020-03-06 15:51:01
Closed-loop Monitoring and Optimization Policies for 4D hybrid solutions	Other	2020-03-06 15:50:59
Progress overview reports 3	Documents, reports	2020-03-06 15:50:59
Integrated 4D hybrid solutions	Documents, reports	2020-03-06 15:50:58
Preliminary integrated 4D hybrid robots and machines	Documents, reports	2020-03-06 15:50:59
Final Report on Dissemination, Industrial promotion and Standardization Activities	Documents, reports	2020-03-06 15:51:00
Progress overview reports 1	Documents, reports	2019-09-02 15:13:48
Round Robin Part Family description	Documents, reports	2019-09-02 15:13:48
Progress overview reports 2	Documents, reports	2019-09-02 15:13:47

Take a look to the deliverables list in detail: detailed list of 4D hybrid deliverables.

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The information about "4D HYBRID" are provided by the European Opendata Portal: CORDIS opendata.