Opendata, web and dolomites

cleanMOULD SIGNED

CleanMOULD: Advanced low friction and fretting-resistant diamond-like coating solution

Total Cost €

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EC-Contrib. €

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Partnership

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 cleanMOULD project word cloud

Explore the words cloud of the cleanMOULD project. It provides you a very rough idea of what is the project "cleanMOULD" about.

injection    undergo    particle    adding    players    market    contacting    investments    movements    moulds    tear    premises    roll    pipelines    repeated    fretting    corrosion    dlc    fundamental    demonstration    cleanmould    longer    jointly    upfront    transversal    casting    building    vibrational    microscopic    profits    investment    formulation    coating    perspective    moulding    solving    productive    environments    limiting    industries    scandinavia    hardness    performance    layer    full    documenting    regrinding    20x    10x    release    service    proposition    compelling    global    yielding    surface    surfaces    thoroughly    mould    slowly    wear    manufacturing    csa    opening    14    entire    scrapped    approx    plastic    effect    ultimately    tribological    damage    generation    severe    ratio    heavy    preparing    innovation    dilute    optimizes    multiplier    return    post    lubricity    opportunity    cemecon    million    industry    closed    minimize    relying    positioned    gross    lifecycles    time    business    extensive    solution    adjust    cycle    reducing    untap    huge    significantly    life   

Project "cleanMOULD" data sheet

The following table provides information about the project.

Coordinator
CEMECON SCANDINAVIA AS 

Organization address
address: NAVERVEJ 28
city: HINNERUP
postcode: 8232
website: www.cemecon.dk

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Denmark [DK]
 Project website https://www.cemecon.dk/r-d/cleanmould.aspx
 Total cost 1˙277˙305 €
 EC max contribution 894˙113 € (70%)
 Programme 1. H2020-EU.2.1.5. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced manufacturing and processing)
2. H2020-EU.2.1.3. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials)
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
4. H2020-EU.2.1.2. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies – Nanotechnologies)
 Code Call H2020-SMEINST-2-2016-2017
 Funding Scheme SME-2
 Starting year 2017
 Duration (year-month-day) from 2017-10-01   to  2019-09-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CEMECON SCANDINAVIA AS DK (HINNERUP) coordinator 894˙113.00

Map

 Project objective

Fretting wear is the limiting factor in the life of many plastic injection moulds. Each time that the mould is closed during its moulding cycle, the contacting surfaces “adjust” to each other and undergo microscopic vibrational movements that slowly damage these surfaces, leading to severe tear and particle release. Ultimately, the mould needs to be scrapped after repeated regrinding, thus significantly affecting overall mould service life. Since longer productive lifecycles further dilute the heavy upfront investments in casting moulds in injection moulding production pipelines, reducing the impact of fretting corrosion is a fundamental need transversal to all manufacturing industries relying in this type of productive process.

Building on CemeCon Scandinavia extensive experience in solving tribological problems in injection mould’s operational environments, cleanMOULD is a novel coating solution, based on a multi-layer DLC formulation that jointly optimizes both the surface hardness and lubricity to minimize the impact of fretting wear. The current project is positioned to untap a very significant business opportunity by preparing our next-generation DLC coating for full market roll-out, while also thoroughly documenting its performance through large demonstration, in fully operational manufacturing pipelines within the premises of key industry players in the injection moulding industry.

cleanMOULD has the potential to become a key enabling technology transversal to entire plastic industry. Overall, return-of- investment for cleanMOULD users is expected to be over 20x the expected coating costs, thus providing a very compelling value proposition. In addition, cleanMOULD represents a huge business opportunity for CSA, opening the perspective of adding approx. €14 million over the 5-years post project as gross profits, yielding a global multiplier effect of over 10x for the ratio between the expected profits and the costs of the current innovation project.

 Deliverables

List of deliverables.
Updated CSA business plans Documents, reports 2020-04-24 05:05:36
Project website Websites, patent fillings, videos etc. 2020-04-24 05:05:36

Take a look to the deliverables list in detail:  detailed list of cleanMOULD deliverables.

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The information about "CLEANMOULD" are provided by the European Opendata Portal: CORDIS opendata.

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