Opendata, web and dolomites

ROLL-IT

Radically innovative technology for efficient manufacturing of preforms for ceramic matrix composite (CMC) brake disks

Total Cost €

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EC-Contrib. €

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Partnership

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 ROLL-IT project word cloud

Explore the words cloud of the ROLL-IT project. It provides you a very rough idea of what is the project "ROLL-IT" about.

vehicle    composites    global    accounting    customer    car    machine    content    elevate    distance    fibre    700    braking    cast    disks    specialized    guaranteed    500    ideal    25kg    forming    carbon    benefit    route    600    market    discs    reduce    whilst    anticipate    positioning    play    strategy    segments    shape    continuous    advancing    speed    brake    owners    techniques    status    fiber    company    cmc    weight    gt    materials    roll    fledged    start    price    combines    light    iron    boost    topology    near    density    petroceramics    lighter    quality    components    sheet    carbo    material    50    disc    automated    affordable    enhanced    mechanical    productions    operators    commercialization    scrap    innovation    matrix    preforms    70    throughput    manufacturer    mainly    decrease    adoption    manufacturing       safety    inefficient    40    cf    manual    save    batch    additive    fuel    brakes    performance    expensive    sales    efficiency    drastic    molding    attributed   

Project "ROLL-IT" data sheet

The following table provides information about the project.

Coordinator
PETROCERAMICS SPA 

Organization address
address: VIALE EUROPA 2
city: STEZZANO
postcode: 24040
website: www.petroceramics.com

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://www.petroceramics.com/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.3. (INDUSTRIAL LEADERSHIP - Innovation In SMEs)
3. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-SMEInst-2018-2020-1
 Funding Scheme SME-1
 Starting year 2018
 Duration (year-month-day) from 2018-08-01   to  2018-11-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    PETROCERAMICS SPA IT (STEZZANO) coordinator 50˙000.00

Map

 Project objective

Light-weight materials lead to a drastic weight reduction in vehicle components such as the braking system, improving fuel efficiency and vehicle performance. The low density of Carbon Matrix Composites materials makes them ideal for light weight braking systems. CMC brakes are 50% lighter than traditional cast iron discs and their adoption could save up to 25kg/car. They also reduce the braking distance by > 40%. However, they are very expensive. Their production cost (€500) and sales price (€700) is attributed to the multi-step batch production process that includes >7 manual steps done by specialized operators. That is why CMC brake discs accounting for only 1% of the global market. Product quality is also not guaranteed in the current manufacturing process because of inefficient control of the Carbon Fibre (CF) topology which is only achieved by hand or machine positioning. Through this innovation project, we will make CMC brake discs affordable for more customer segments while improving their quality. ROLL-IT is a fully automated process that combines advanced additive manufacturing techniques with traditional sheet molding to enable a continuous forming process of near-to-shape preforms for CMC brake disks, exploiting an affordable processing route on the same machine. ROLL-IT will enable control of the CF topology and that of the material properties that mainly affect the disc performance. CMC manufacturer will benefit from a 600% increase in throughput, 40% decrease in carbo fiber content, 50% reduction in productions costs and a 70% reduction in scrap whilst car owners will benefit from improved mechanical properties of the disc and enhanced safety through a 40% reduction in braking speed. This innovation project will play a significant role in advancing our commercialization strategy. We anticipate a high uptake of ROLL-IT which will boost our sales and elevate PETROCERAMICS from a start-up status to a fully-fledged company.

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The information about "ROLL-IT" are provided by the European Opendata Portal: CORDIS opendata.

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