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RUSH AI SIGNED

Revolutionary Ultra-Fast System for Hot-stamping of light weight structural vehicle components with Artificial Intelligence quality control monitoring

Total Cost €

EC-Contrib. €

Partnership

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RUSH AI project word cloud

Explore the words cloud of the RUSH AI project. It provides you a very rough idea of what is the project "RUSH AI" about.

keeps biw innovation correcting gt hydraulic tier separate of 36 stamping months savings 500mpa 1bn strengthen co2 15 commercialization limitations 2020 structural thanks trl9 opex vehicle human cold 80 white market thin self tam hot sales weight time 2030 cycling components sweat total possess biws solution trl6 rights upgrade company programs automotive vehicles manufacture consists efficiency regulations line fast steels made suppliers industrial 70 online ultra 148m safety 30 sam reduces 91bn 11 geometries sweating performance locally oems individual quality 13 rush body joint expertise extremely comply 8bn advantage additive ai die strength venture competitive commercialize members lines share first inspired light manufacturing press countries lighter emissions prevent

Project "RUSH AI" data sheet

The following table provides information about the project.

Coordinator	CENTRO RICERCHE FIAT SCPA Organization address address: STRADA TORINO 50 city: ORBASSANO postcode: 10043 website: www.crf.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Italy [IT]
Total cost	3˙451˙422 €
EC max contribution	2˙565˙883 € (74%)
Programme	1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
Code Call	H2020-EIC-FTI-2018-2020
Funding Scheme	IA
Starting year	2019
Duration (year-month-day)	from 2019-04-01 to 2021-03-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	CENTRO RICERCHE FIAT SCPA CENTRO RICERCHE FIAT SCPA Organization address address: STRADA TORINO 50 city: ORBASSANO postcode: 10043 website: www.crf.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (ORBASSANO)	coordinator	499˙625.00
2	ROVALMA, S.A ROVALMA, S.A Organization address address: Pol. Ind. Can Parellada, C/ Apol·lo 51 city: TERRASSA postcode: 8228 website: www.rovalma.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (TERRASSA)	participant	910˙514.00
3	GIGANT ITALIA SRL GIGANT ITALIA SRL Organization address address: VIA BARGELLINO 25 city: CALDERARA DI RENO BO postcode: 40012 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (CALDERARA DI RENO BO)	participant	840˙087.00
4	DATASTORIES INTERNATIONAL DATASTORIES INTERNATIONAL Organization address address: ANTOINE COPPENSLAAN 27 11 city: TURNHOUT postcode: n.a. website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	BE (TURNHOUT)	participant	315˙656.00

Map

Project objective

The automotive market is driven by many safety performance assessment programs. Less CO2 emissions and reduced production costs are the main priority for OEMs, to comply with regulations and to strengthen their advantage in an extremely competitive market.

The cost-effective reduction of a vehicle’s structural components, known as Body-in-White (BIW), has been one of OEMs’ main targets. Such reduction is possible with lighter BIWs, made of Advanced High Strength Steels (>1,500MPa), using a process known as hot stamping. Components produced this way can be 20-30% lighter compared to cold stamping.

Hot stamping components account for 11% of the total current value of European vehicles; the state of the art has limitations that prevent extending hot stamping to more vehicle components, e.g. components with complex geometries, very thin or locally tailored components. Our innovation, RUSH AI, is an ultra-fast system for hot stamping of light-weight components, quality-controlled by self-correcting, online AI. It reduces manufacture cycling time by over 70%, thanks to a novel hydraulic press solution and a “sweating die” made by additive manufacturing and inspired by human sweat. Its efficiency results in savings of 70-80% OPEX. We aim to upgrade RUSH AI from TRL6 to TRL9. By project’s end, 2020, the hot stamping TAM will be €11.8bn, 13% of the total BIW market (€91bn). In the first 10 years of commercialization, SAM is estimated to reach €1bn. We expect sales above €148m by 2030 and a market share of 15%. Users will be OEMs and their Tier-1 suppliers. RUSH AI can be implemented in old and new hot stamping lines. A joint venture company is considered by the 3 industrial partners to commercialize the process line, yet each keeps the separate rights of exploitation of individual results.

This Consortium consists of 4 partners from 3 EU countries. All members possess the technical and market expertise to commercialize RUSH AI within 36 months.

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The information about "RUSH AI" are provided by the European Opendata Portal: CORDIS opendata.

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