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RUSH AI SIGNED

Revolutionary Ultra-Fast System for Hot-stamping of light weight structural vehicle components with Artificial Intelligence quality control monitoring

Total Cost €

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EC-Contrib. €

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Partnership

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 RUSH AI project word cloud

Explore the words cloud of the RUSH AI project. It provides you a very rough idea of what is the project "RUSH AI" about.

quality    joint    emissions    gt    hydraulic    ai    15    possess    thanks    automotive    36    strength    vehicles    limitations    comply    members    lighter    separate    2020    of    individual    80    market    advantage    online    cold    11    30    commercialization    inspired    venture    8bn    die    first    light    fast    rush    savings    industrial    regulations    months    ultra    opex    biw    manufacturing    oems    weight    keeps    expertise    suppliers    vehicle    reduces    share    efficiency    consists    safety    extremely    tam    company    geometries    strengthen    sweat    made    components    13    prevent    time    performance    1bn    press    thin    hot    body    lines    total    trl6    programs    cycling    sam    91bn    500mpa    line    rights    competitive    2030    correcting    self    stamping    countries    additive    human    sales    commercialize    co2    manufacture    locally    upgrade    white    148m    sweating    tier    structural    solution    innovation    biws    70    trl9    steels   

Project "RUSH AI" data sheet

The following table provides information about the project.

Coordinator
CENTRO RICERCHE FIAT SCPA 

Organization address
address: STRADA TORINO 50
city: ORBASSANO
postcode: 10043
website: www.crf.it

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Total cost 3˙451˙422 €
 EC max contribution 2˙565˙883 € (74%)
 Programme 1. H2020-EU.3. (PRIORITY 'Societal challenges)
2. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
 Code Call H2020-EIC-FTI-2018-2020
 Funding Scheme IA
 Starting year 2019
 Duration (year-month-day) from 2019-04-01   to  2021-03-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    CENTRO RICERCHE FIAT SCPA IT (ORBASSANO) coordinator 499˙625.00
2    ROVALMA, S.A ES (TERRASSA) participant 910˙514.00
3    GIGANT ITALIA SRL IT (CALDERARA DI RENO BO) participant 840˙087.00
4    DATASTORIES INTERNATIONAL BE (TURNHOUT) participant 315˙656.00

Map

 Project objective

The automotive market is driven by many safety performance assessment programs. Less CO2 emissions and reduced production costs are the main priority for OEMs, to comply with regulations and to strengthen their advantage in an extremely competitive market.

The cost-effective reduction of a vehicle’s structural components, known as Body-in-White (BIW), has been one of OEMs’ main targets. Such reduction is possible with lighter BIWs, made of Advanced High Strength Steels (>1,500MPa), using a process known as hot stamping. Components produced this way can be 20-30% lighter compared to cold stamping.

Hot stamping components account for 11% of the total current value of European vehicles; the state of the art has limitations that prevent extending hot stamping to more vehicle components, e.g. components with complex geometries, very thin or locally tailored components. Our innovation, RUSH AI, is an ultra-fast system for hot stamping of light-weight components, quality-controlled by self-correcting, online AI. It reduces manufacture cycling time by over 70%, thanks to a novel hydraulic press solution and a “sweating die” made by additive manufacturing and inspired by human sweat. Its efficiency results in savings of 70-80% OPEX. We aim to upgrade RUSH AI from TRL6 to TRL9. By project’s end, 2020, the hot stamping TAM will be €11.8bn, 13% of the total BIW market (€91bn). In the first 10 years of commercialization, SAM is estimated to reach €1bn. We expect sales above €148m by 2030 and a market share of 15%. Users will be OEMs and their Tier-1 suppliers. RUSH AI can be implemented in old and new hot stamping lines. A joint venture company is considered by the 3 industrial partners to commercialize the process line, yet each keeps the separate rights of exploitation of individual results.

This Consortium consists of 4 partners from 3 EU countries. All members possess the technical and market expertise to commercialize RUSH AI within 36 months.

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The information about "RUSH AI" are provided by the European Opendata Portal: CORDIS opendata.

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