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RUSH AI SIGNED

Revolutionary Ultra-Fast System for Hot-stamping of light weight structural vehicle components with Artificial Intelligence quality control monitoring

Total Cost €

EC-Contrib. €

Partnership

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RUSH AI project word cloud

Explore the words cloud of the RUSH AI project. It provides you a very rough idea of what is the project "RUSH AI" about.

programs separate tier strengthen emissions consists white fast share ai 36 stamping 15 strength rights lighter 30 efficiency 70 performance hot correcting cold advantage inspired body trl9 2020 sales light line human press thin vehicles first commercialize savings sweating components biw keeps automotive competitive reduces biws self joint individual cycling 148m company geometries ultra opex industrial market 1bn solution 13 structural manufacturing regulations rush 2030 countries locally 91bn made safety steels extremely oems limitations comply total of expertise manufacture sweat 8bn thanks 11 sam lines co2 trl6 time commercialization 80 hydraulic additive months quality die venture 500mpa vehicle possess members upgrade suppliers online innovation tam gt prevent weight

Project "RUSH AI" data sheet

The following table provides information about the project.

Coordinator	CENTRO RICERCHE FIAT SCPA Organization address address: STRADA TORINO 50 city: ORBASSANO postcode: 10043 website: www.crf.it contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Italy [IT]
Total cost	3˙451˙422 €
EC max contribution	2˙565˙883 € (74%)
Programme	1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
Code Call	H2020-EIC-FTI-2018-2020
Funding Scheme	IA
Starting year	2019
Duration (year-month-day)	from 2019-04-01 to 2021-03-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	CENTRO RICERCHE FIAT SCPA	IT (ORBASSANO)	coordinator	499˙625.00
2	ROVALMA, S.A	ES (TERRASSA)	participant	910˙514.00
3	GIGANT ITALIA SRL	IT (CALDERARA DI RENO BO)	participant	840˙087.00
4	DATASTORIES INTERNATIONAL	BE (TURNHOUT)	participant	315˙656.00

Map

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Project objective

The automotive market is driven by many safety performance assessment programs. Less CO2 emissions and reduced production costs are the main priority for OEMs, to comply with regulations and to strengthen their advantage in an extremely competitive market.

The cost-effective reduction of a vehicle’s structural components, known as Body-in-White (BIW), has been one of OEMs’ main targets. Such reduction is possible with lighter BIWs, made of Advanced High Strength Steels (>1,500MPa), using a process known as hot stamping. Components produced this way can be 20-30% lighter compared to cold stamping.

Hot stamping components account for 11% of the total current value of European vehicles; the state of the art has limitations that prevent extending hot stamping to more vehicle components, e.g. components with complex geometries, very thin or locally tailored components. Our innovation, RUSH AI, is an ultra-fast system for hot stamping of light-weight components, quality-controlled by self-correcting, online AI. It reduces manufacture cycling time by over 70%, thanks to a novel hydraulic press solution and a “sweating die” made by additive manufacturing and inspired by human sweat. Its efficiency results in savings of 70-80% OPEX. We aim to upgrade RUSH AI from TRL6 to TRL9. By project’s end, 2020, the hot stamping TAM will be €11.8bn, 13% of the total BIW market (€91bn). In the first 10 years of commercialization, SAM is estimated to reach €1bn. We expect sales above €148m by 2030 and a market share of 15%. Users will be OEMs and their Tier-1 suppliers. RUSH AI can be implemented in old and new hot stamping lines. A joint venture company is considered by the 3 industrial partners to commercialize the process line, yet each keeps the separate rights of exploitation of individual results.

This Consortium consists of 4 partners from 3 EU countries. All members possess the technical and market expertise to commercialize RUSH AI within 36 months.

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The information about "RUSH AI" are provided by the European Opendata Portal: CORDIS opendata.