MIDEMMA

Minimizing Defects in Micro-Manufacturing Applications

 Coordinatore IDEKO S COOP 

 Organization address address: Arriaga Kalea 2
city: ELGOIBAR
postcode: 20870

contact info
Titolo: Dr.
Nome: Juanan
Cognome: Arrieta Etxeberria
Email: send email
Telefono: 34943748000
Fax: +34 943 743804

 Nazionalità Coordinatore Spain [ES]
 Totale costo 5˙599˙597 €
 EC contributo 3˙999˙848 €
 Programma FP7-NMP
Specific Programme "Cooperation": Nanosciences, Nanotechnologies, Materials and new Production Technologies
 Code Call FP7-2011-NMP-ICT-FoF
 Funding Scheme CP-IP
 Anno di inizio 2011
 Periodo (anno-mese-giorno) 2011-11-01   -   2014-10-31

 Partecipanti

# participant  country  role  EC contrib. [€] 
1    IDEKO S COOP

 Organization address address: Arriaga Kalea 2
city: ELGOIBAR
postcode: 20870

contact info
Titolo: Dr.
Nome: Juanan
Cognome: Arrieta Etxeberria
Email: send email
Telefono: 34943748000
Fax: +34 943 743804

ES (ELGOIBAR) coordinator 602˙794.00
2    KATHOLIEKE UNIVERSITEIT LEUVEN

 Organization address address: Oude Markt 13
city: LEUVEN
postcode: 3000

contact info
Titolo: Ms.
Nome: Monique
Cognome: Vanhaeren
Email: send email
Telefono: +32 16 329561
Fax: +32 16 326515

BE (LEUVEN) participant 384˙200.00
3    FUNDACION TEKNIKER

 Organization address address: CALLE INAKI GOENAGA 5
city: EIBAR GUIPUZCOA
postcode: 20600

contact info
Titolo: Mr.
Nome: Sabino
Cognome: Azcarate
Email: send email
Telefono: +34 943 206744

ES (EIBAR GUIPUZCOA) participant 304˙000.00
4    IBS PRECISION ENGINEERING BV

 Organization address address: Esp 201
city: EINDHOVEN
postcode: 5633AD

contact info
Titolo: Dr.
Nome: H.A.M
Cognome: Spaan
Email: send email
Telefono: +31 40 290 1270

NL (EINDHOVEN) participant 288˙672.00
5    LZH LASERZENTRUM HANNOVER E.V.

 Organization address address: HOLLERITHALLEE 8
city: HANNOVER
postcode: 30419

contact info
Titolo: Mr.
Nome: Dirk
Cognome: Wiesinger
Email: send email
Telefono: 495113000000
Fax: 495113000000

DE (HANNOVER) participant 276˙800.00
6    LEUPHANA UNIVERSITAT LUNEBURG

 Organization address address: Scharnhorststrasse 1
city: Luneburg
postcode: 21335

contact info
Titolo: Prof.
Nome: Anthimos
Cognome: Georgiadis
Email: send email
Telefono: 4941320000000

DE (Luneburg) participant 272˙100.00
7    UNIVERSITAET BREMEN

 Organization address address: Bibliothekstrasse 1
city: BREMEN
postcode: 28359

contact info
Nome: Silke
Cognome: Reinold
Email: send email
Telefono: +49 421 218 60326
Fax: +49 421 218 9860326

DE (BREMEN) participant 264˙864.00
8    BRUNEL UNIVERSITY

 Organization address address: Kingston Lane
city: UXBRIDGE
postcode: UB83PH

contact info
Titolo: Ms.
Nome: Teresa
Cognome: Waller
Email: send email
Telefono: +44 1895262206
Fax: +44 1895 269748

UK (UXBRIDGE) participant 251˙800.00
9    TAGUERI AKTIENGESELLSCHAFT

 Organization address address: ZIRKUSWEG 1
city: HAMBURG
postcode: 20359

contact info
Titolo: Mr.
Nome: Fausto
Cognome: Maugeri
Email: send email
Telefono: 4940210000000
Fax: 494032000000

DE (HAMBURG) participant 207˙040.00
10    SENSOFAR-TECH S.L.

 Organization address address: "Ctra. N-150, Km. 14,5"
city: Terrassa
postcode: 8227

contact info
Titolo: Mr.
Nome: Marc
Cognome: Canales
Email: send email
Telefono: 34937860116
Fax: 34937860116

ES (Terrassa) participant 198˙400.00
11    NPL MANAGEMENT LIMITED

 Organization address address: SERCO HOUSE 16 BARTLEY WOOD - BUSINESS PARK BARTLEY WAY 16
city: HOOK - HAMPSHIRE
postcode: RG27 9UY

contact info
Titolo: Dr.
Nome: Simon
Cognome: Reilly
Email: send email
Telefono: 442089000000

UK (HOOK - HAMPSHIRE) participant 190˙050.00
12    BLUM-NOVOTEST GMBH

 Organization address address: KAUFSTRASSE 14
city: GRUNKRAUT
postcode: 88287

contact info
Titolo: Ms.
Nome: Karin
Cognome: Beller
Email: send email
Telefono: 497516000000

DE (GRUNKRAUT) participant 144˙400.00
13    SARIX SA

 Organization address address: Via ai molini 22
city: LOSONE
postcode: 6616

contact info
Titolo: Mr.
Nome: Angelo
Cognome: Quadroni
Email: send email
Telefono: +41 91 785 81 71

CH (LOSONE) participant 141˙040.00
14    MICREON GMBH

 Organization address address: GARBSENER LANDSTRASSE 10
city: HANNOVER
postcode: 30419

contact info
Titolo: Dr.
Nome: Günter
Cognome: Kamlage
Email: send email
Telefono: 495113000000
Fax: 495113000000

DE (HANNOVER) participant 138˙600.00
15    KALEIDO TECHNOLOGY ApS

 Organization address address: RYTTERMARKEN 15-21
city: FARUM
postcode: 3520

contact info
Titolo: Mr.
Nome: Per E.
Cognome: Ibsen
Email: send email
Telefono: 4544347047
Fax: 4544347041

DK (FARUM) participant 122˙400.00
16    CREATECH MEDICAL S.L.

 Organization address address: POLIGONO INDUSTRIAL KURUTZ GAIN 12
city: MENDARO
postcode: 20850

contact info
Titolo: Mr.
Nome: Antxoka
Cognome: Urzainki
Email: send email
Telefono: 34943757172

ES (MENDARO) participant 119˙080.00
17    EUROORTODONCIA S.L.

 Organization address address: CALLE AERONAUTICA 18-20
city: ALCORCON
postcode: 28923

contact info
Titolo: Dr.
Nome: Alberto
Cognome: Cervera
Email: send email
Telefono: +34 916441276

ES (ALCORCON) participant 93˙608.00

Mappa


 Word cloud

Esplora la "nuvola delle parole (Word Cloud) per avere un'idea di massima del progetto.

zero    optimisation    defects    material    workpiece    final    adapt    midemma    time    quality    injection    machine    manipulation    promise    detection    run    data    decision    generation    moulding    ultra    micron    engineering    machines    monitoring    manufacturers    error    edm    machining    variability    precision    adaptive    technologies    reduce    competitiveness    correction    tool    laser    expensive    tools    excellent    operators    raw    defect    micro    pulse    validation    parts    scientists    manufacturing    smart    models   

 Obiettivo del progetto (Objective)

'Micro-manufacturing requires 'Zero-Defect' oriented approaches, both in large scale and in short-run production. Current quality control approaches, coming from macro-manufactring, are mainly based on post-process geometric control, which produces a large time lag between the defect generation and its detection, usually leading to large amount of defect parts (large scale) or wasted high value processing (short run). Moreover, this approach does not immediately point the error source to help with error correction, and other criteria such as material integrity, physical properties, surface topography and piece or component functionality are not taken into account typically. There is clear need for extending the final product validation to a process monitoring approach in micro-manufacturing, where all the manufacturing process is monitored, from the raw material to the fabrication processes and the manipulation of the final parts, and where all this information is processed in real time with suitable models for error prediction, automatic detection and process optimization by system correction. The project will give a global solution for the 'zero defect' approach in micro-manufacturing, with a focus on the aspects that are specific to micro-manufacturing. The develop technologies concepts are expected to have in impact in the competitiveness of the micro-manufacturers in the following ways: - reducing process variability detecting defects as soon as they are generated or in the case that it is possible, are going to be generated by predicting models. - allowing the use of less expensive machines, that can reduce their variability through monitoring. - requiring less skilled working force, thanks to acquired process setting knowledge and the development of smart decision-making tools.'

Introduzione (Teaser)

Zero-defect manufacturing that reduces waste, time and cost is the ultimate goal of industry. Process monitoring and adaptive control promise a step-change in competitiveness compared to conventional final product inspection.

Descrizione progetto (Article)

Small and medium-sized parts with geometrical requirements in the micro- or nano-metre range have huge markets in fields such as micro-engineering, medical and optical devices.

However, quality control for such micro-manufacturing is lacking.

EU-funded scientists working on the project 'Minimizing defects in micro-manufacturing applications' (http://www.midemma.eu/ (MIDEMMA)) are extending final product validation to include raw material, workpiece and process monitoring and optimisation.Technologies will decrease process variability and enhance product quality.

Less expensive machines can then be used with better monitoring and optimisation.

This will also reduce knowledge requirements of operators through the integration of smart decision-making tools.Partners have demonstrated excellent progress in developing on-machine devices for workpiece characterisation and manipulation.

One new workpiece fixture boasts smart technology to monitor and adapt to workpiece deformation and displacement.

An ultra-precision manipulating system will deliver excellent positional accuracy and repeatability during micro-machining operations.

Researchers have also developed an on-machine microscope to measure manufactured features on the micron and sub-micron scales.Process monitoring technologies are targeted at micro-machining and micro electro-discharge machining (EDM, a non-contact technique), ultra-fast laser ablation and micro-injection (plastic injection moulding).

Numerous advances were realised in the first 18 months.

This includes capabilities for online measurement of micro-machining tool shape, sparking pulse characteristics, laser pulse energy, and injection moulding process temperature and pressure parameters.Adaptive process control utilises the data from process monitoring to automatically set up process parameters, detect errors and adapt operating conditions.

Partners have begun to assess the generation of tool wear during micro-machining and micro-EDM as well as the use of sensors, compensation mechanisms and control strategies.Simultaneously, scientists have defined requirements of Proactive Data Management Tools for each of the targeted processes.

Analysis of monitoring data is being used to develop the requisite predictive models that will assist operators in making strategic process decisions.MIDEMMA technologies promise a step-change in the way the EU's micro-manufacturers do business.

Important advances in quality will benefit the numerous end users in the fields of micro-engineering components and ultra-precision optics and lenses.

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