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ultraSURFACE

Ultra Dynamic Optical Systems for High Throughput Laser Surface Processing

Total Cost €

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EC-Contrib. €

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Partnership

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Project "ultraSURFACE" data sheet

The following table provides information about the project.

Coordinator
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. 

Organization address
address: HANSASTRASSE 27C
city: MUNCHEN
postcode: 80686
website: www.fraunhofer.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.ultrasurface.eu
 Total cost 3˙739˙955 €
 EC max contribution 2˙927˙455 € (78%)
 Programme 1. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
 Code Call H2020-ICT-2015
 Funding Scheme RIA
 Starting year 2016
 Duration (year-month-day) from 2016-01-01   to  2019-06-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) coordinator 861˙097.00
2    FLEXIBLE OPTICAL BV NL (DELFT) participant 412˙500.00
3    RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN DE (AACHEN) participant 351˙750.00
4    PULSAR PHOTONICS GMBH DE (HERZOGENRATH) participant 331˙250.00
5    HOLO-OR LTD IL (NESS ZIONA) participant 293˙750.00
6    NEWSON BE (DENDERMONDE) participant 270˙000.00
7    SCHAEFFLER TECHNOLOGIES AG & CO. KG DE (HERZOGENAURACH) participant 210˙732.00
8    PROCTER & GAMBLE MANUFACTURING GMBH DE (SCHWALBACH AM TAUNUS) participant 120˙500.00
9    GEMU GEBR. MULLER APPARATEBAU GMBH& CO KG DE (INGELFINGEN) participant 75˙875.00
10    UNITECHNOLOGIES SA CH (GALS) participant 0.00

Map

 Project objective

In nearly every sector of industrial manufacturing surface processing techniques are used, e.g. for structuring or polishing of aesthetical or functional surfaces. In many applications laser based surface processing techniques already achieve highest precision and quality. But often the throughput is limited.

State of the art for many applications in laser surface processing is the utilization of one round laser beam. The idea of ultraSURFACE is to increase the throughput for laser surface processing by at least a factor of 10 without any drawbacks in the quality of the processing results. Therefore, two different optics concepts will be realised and combined with a fast and synchronized machine, scanner and optics control.

Optics Concept 1 refers to a dynamic and flexible beam-shaping approach with piezo-deformable mirrors which enables the realisation and the fast adaption of application specific intensity distributions. This will allow significant increase in feed speed and track offset and therefore of throughput. Optics Concept 2 is a beam splitting approach which allows simultaneous processing with multiple laser beams and thus a significant increase of throughput.

For both concepts the implementation of prototypes is planned as well as their industrial validation in different fields of application (laser structuring, laser polishing, laser thin-film processing). The main ultraSURFACE Objectives are uSO1 Dynamic and flexible beam-shaping optics for laser surface processing uSO2 Multi-beam optics for parallel laser surface processing uSO3 Ultrafast synchronisation of optics and machine for 3D processing uSO4 Validation in industrial scenarios

 Deliverables

List of deliverables.
Communication Kit - Final Update Documents, reports 2020-01-29 12:40:53
Training material for students and professionals Other 2020-01-29 12:40:53
Booths at fairs demonstrating ultraSURFACE solutions (e.g. Euromold 2017) Other 2020-01-29 12:40:53
Webpage representing the ultraSURFACE project and current results Websites, patent fillings, videos etc. 2020-01-29 12:40:52
Communication Kit Documents, reports 2020-01-29 12:40:52
Project presentation Websites, patent fillings, videos etc. 2020-01-29 12:40:52
Communication Kit - Update Documents, reports 2020-01-29 12:40:53

Take a look to the deliverables list in detail:  detailed list of ultraSURFACE deliverables.

 Publications

year authors and title journal last update
List of publications.
2020 Oskar Hofmann, Olga Chemerenkov, Johannes Finger, Jochen Stollenwerk, Peter Loosen
Individual manipulation of beams in multi-beam optics (preliminary)
published pages: , ISSN: 0000-0000, DOI:
tba 2020-01-29
2019 Oskar Hofmann, Jochen Stollenwerk, Peter Loosen
Design of Multi-Beam Optics for High Throughput Parallel Processing
published pages: , ISSN: 1938-1387, DOI:
Journal of Laser Applications 2020-01-29
2018 Judith Kumstel, Edgar Willenborg
Surface Finishing at High Speed
published pages: , ISSN: , DOI:
2020-01-29
2018 Oskar Hofmann, Oliver Pütsch, Jochen Stollenwerk, PeterLoosen
Model-based analysis of highly dynamic laser beam shaping using deformable mirrors
published pages: 602-606, ISSN: , DOI:
Volume 74 2020-01-29
2019 Alexander Brodsky, Natan Kaplan, Stefan Liebl, Rainer Franke
Adjustable-Function Beam Shaping Methods
published pages: 37-41, ISSN: 2626-1294, DOI: 10.1002/phvs.201900015
PhotonicsViews 16/2 2020-01-29

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The information about "ULTRASURFACE" are provided by the European Opendata Portal: CORDIS opendata.

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