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NEOHIRE SIGNED

NEOdymium-Iron-Boron base materials, fabrication techniques and recycling solutions to HIghly REduce the consumption of Rare Earths in Permanent Magnets for Wind Energy Application

Total Cost €

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EC-Contrib. €

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Partnership

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Project "NEOHIRE" data sheet

The following table provides information about the project.

Coordinator
ASOCIACION CENTRO TECNOLOGICO CEIT-IK4 

Organization address
address: PASEO MANUEL DE LARDIZABAL 15
city: SAN SEBASTIAN
postcode: 20018
website: www.ceit.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://neohire.eu/
 Total cost 4˙532˙638 €
 EC max contribution 4˙443˙888 € (98%)
 Programme 1. H2020-EU.2.1.3. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Advanced materials)
 Code Call H2020-NMBP-2016-two-stage
 Funding Scheme RIA
 Starting year 2017
 Duration (year-month-day) from 2017-02-01   to  2020-01-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    ASOCIACION CENTRO TECNOLOGICO CEIT-IK4 ES (SAN SEBASTIAN) coordinator 719˙725.00
2    THE UNIVERSITY OF BIRMINGHAM UK (BIRMINGHAM) participant 804˙568.00
3    KOLEKTOR MAGNET TECHNOLOGY GMBH DE (ESSEN) participant 792˙500.00
4    KATHOLIEKE UNIVERSITEIT LEUVEN BE (LEUVEN) participant 698˙000.00
5    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 502˙345.00
6    UNIVERSITA DEGLI STUDI DI FIRENZE IT (Florence) participant 259˙750.00
7    UNIVERSIDAD DEL PAIS VASCO/ EUSKAL HERRIKO UNIBERTSITATEA ES (LEIOA) participant 251˙250.00
8    FUNDACION CIDAUT ES (VALLADOLID) participant 248˙000.00
9    INDAR ELECTRIC SL ES (BEASAIN) participant 167˙750.00
10    AICHI SEIKO KABUSHIKI KAISHA JP (AICHI) participant 0.00

Map

 Project objective

Regarding NdFeB PM technology for WT, it is still necessary to break through 3 important barriers: Strong dependence on China for supply and high price of REE present in PM, high difficulty of substitution of REE in PM, and technical and economic barriers that avoid establishing commercially viable, large-scale REE recycling framework. In this context, NEOHIRE main objective is to reduce the use of REE, and Co and Ga, in WTG. This objective is mainly achieved through the development of: a) New concept of bonded NdFeB magnets able to substitute the present state-of-the-art sintered magnets for WT, and b) New recycling techniques for these CRM from the future and current PM wastes. In this way, the EU external demand of REE and CRM for PM in WTG will be reduced in a 50%. The specific objectives are: i) To develop a new NdFeB material solution that reduces the use REE and CRM amount in PM for WTG (100% of HRE, 30% of LRE Nd/Pr, and 100% of CRM Co and Ga), ii) To increase the deliverable electric power in wind power electric generators from current 2.74 MW to 3.56 MW per 1Tn of REE owing to novel electric machine designs, iii) To research and develop two recycling processes to highly increase the CRM recycling rates in NdFeB PM wastes for sintered PM from current WT (increase from 0 to 70% the recovered Nd, separate 100% of Dy and recover 90% of Co) and novel Bonded NEOHIRE PM (recycling almost 95% of Nd), iv) To achieve an economic and technically feasible large-scale framework for NdFeB PM commercial recycling, and v) To ensure the economic and technical sustainability of NdFeB resin-bonded PM developed technologies. NEOHIRE will count on PM material RTD experts (CEIT, UOB), material recycling experts (UOB, KU LEUVEN), material characterisation RTD experts (CEIT, UPV, LBF), JP Powder manufacturer (AICHI), PM manufacturer (KOLEKTOR), LCA experts (UNIFI) and WT manufacturer (INDAR). AICHI (Japan) will be involved by providing advice and raw materials to the project.

 Deliverables

List of deliverables.
Final process flow sheet for the recovery of REEs & Co from bonded PM and of REEs from sintered PM Other 2020-04-24 23:47:41
Final Dissemination and communication plan & Dissemination material Documents, reports 2020-04-24 23:48:44
Final process flow sheet for the production of Nd2O3 (99.9% purity) from end-of-life NdFeB magnets Other 2020-04-24 23:49:22
Interim report on comparative LCA&LCC for NdFeB Permanent Magnet manufacturing processes Documents, reports 2020-04-24 23:48:06
Final samples from both powder sources (fresh and recycling) by both injection and compression moulding technologies at lab scale Demonstrators, pilots, prototypes 2020-04-24 23:50:30
Interim report on comparative LCA&LCC & Social LCA regarding NdFeB material solutions Documents, reports 2020-04-24 23:47:54
Final event Other 2020-04-24 23:49:10
Report on comparative LCA&LCC for NdFeB PM recycling processes Documents, reports 2020-04-24 23:48:19
Final Publishable summary Documents, reports 2020-04-24 23:48:57
Final report on comparative LCA&LCC & Social LCA regarding NdFeB material solutions Documents, reports 2020-04-24 23:50:43
Samples from both powder sources (fresh and recycling) by both injection and compression moulding technologies at lab scale Demonstrators, pilots, prototypes 2020-04-24 23:51:09
Final report on comparative LCA&LCC for NdFeB Permanent Magnet manufacturing processes Documents, reports 2020-04-24 23:50:55
PM prototype validation Demonstrators, pilots, prototypes 2020-04-24 23:47:29
\"Report on comparative \"\"cradle-to-grave\"\" LCA&LCC, including the relevant differences within the PM Generator production and use phase.\" Documents, reports 2020-04-24 23:48:32
Intermediate process flow sheet for the recovery of REEs & Co from bonded PM and of REEs from sintered PM Other 2020-04-24 21:56:12
Intermediate process flow sheet for the production of Nd2O3 (99.9% purity) from end-of-life NdFeB magnets Other 2020-04-24 21:55:59
First Dissemination and communication plan & Dissemination material Documents, reports 2019-07-18 22:35:13
MODA Documents, reports 2019-07-18 22:35:14
Intermediate Dissemination and communication plan & Dissemination material Documents, reports 2019-07-18 22:35:14
Project website and social network profiles Websites, patent fillings, videos etc. 2019-07-18 22:35:13
First Publishable summary Documents, reports 2019-07-18 22:35:14

Take a look to the deliverables list in detail:  detailed list of NEOHIRE deliverables.

 Publications

year authors and title journal last update
List of publications.
2020 Steff Van Loy, Mehmet Ali Recai Önal, Koen Binnemans, Tom Van Gerven
Recovery of valuable metals from NdFeB magnets by mechanochemically assisted ferric sulfate leaching
published pages: 105154, ISSN: 0304-386X, DOI: 10.1016/j.hydromet.2019.105154
Hydrometallurgy 191 2020-03-11
2020 Mehmet Ali Recai Önal, Sofía Riaño, Koen Binnemans
Alkali baking and solvometallurgical leaching of NdFeB magnets
published pages: 105213, ISSN: 0304-386X, DOI: 10.1016/j.hydromet.2019.105213
Hydrometallurgy 191 2020-03-11
2020 Sofía Riaño, Simona Sobekova Foltova, Koen Binnemans
Separation of neodymium and dysprosium by solvent extraction using ionic liquids combined with neutral extractants: batch and mixer-settler experiments
published pages: 307-316, ISSN: 2046-2069, DOI: 10.1039/c9ra08996a
RSC Advances 10/1 2020-03-11
2018 G. Sarriegui, J. M. Martin, M. Ipatov, A. P. Zhukov, J. Gonzalez
Magnetic Properties of NdFeB Alloys Obtained by Gas Atomization Technique
published pages: 1-5, ISSN: 0018-9464, DOI: 10.1109/TMAG.2018.2839906
IEEE Transactions on Magnetics 2019-07-18

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The information about "NEOHIRE" are provided by the European Opendata Portal: CORDIS opendata.

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