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Opendata, web and dolomites

FrictionHarmonics SIGNED

Automated scanner for kissing bond detection in friction stir welded materials

Total Cost €

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EC-Contrib. €

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Partnership

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Outcomes and
results

FrictionHarmonics project word cloud

Explore the words cloud of the FrictionHarmonics project. It provides you a very rough idea of what is the project "FrictionHarmonics" about.

stress nonlinear aircraft time primary extremely launch originally detect aluminum market gap 73 developer defect alloys complete 215 fraction america coskunoz certain businesses difficult 3mm world seek tons despite allowed business load sme leader fear automotive grant expert signal material translates tech materials request fruit models profit merits aerospace class validate leverage human financed 2m performance joining ultrasonic substantial full fuel algorithms 83m accuracy bonds grants billion transducers gives aid revenue stir technique 100 jobs limited version grow kissing manufacturers commercial north million customers 44m opportunity environment advantages cumulative service reduce generating certify fsw 13 techniques line validated bond resilience machinery specializing savings twi 60 invented vermon diameter co2 fatigue termed 33 private ikh seize funds continents public boeing manufacturing gross machine robotics breakthrough finalize commercializing friction proved interfaces frictionharmonics welding saving

Project "FrictionHarmonics" data sheet

The following table provides information about the project.

Coordinator	VERMON SA Organization address address: RUE GENERAL RENAULT 180 city: TOURS postcode: 37000 website: www.vermon.fr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	France [FR]
Project website	http://fh.iknowhow.com/
Total cost	2˙691˙936 €
EC max contribution	2˙191˙242 € (81%)
Programme	1. H2020-EU.3. (PRIORITY 'Societal challenges) 2. H2020-EU.2.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies)
Code Call	H2020-EIC-FTI-2018-2020
Funding Scheme	IA
Starting year	2018
Duration (year-month-day)	from 2018-08-01 to 2020-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	VERMON SA VERMON SA Organization address address: RUE GENERAL RENAULT 180 city: TOURS postcode: 37000 website: www.vermon.fr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	FR (TOURS)	coordinator	458˙978.00
2	TWI LIMITED TWI LIMITED Organization address address: GRANTA PARK GREAT ABINGTON city: CAMBRIDGE postcode: CB21 6AL website: www.twi.co.uk contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (CAMBRIDGE)	participant	614˙456.00
3	AINOOUCHAOU PLIROFORIKI AE AINOOUCHAOU PLIROFORIKI AE Organization address address: L KIPHISIAS 116 KAI DAVAKI 1 city: ATHINA postcode: 115 26 website: www.iknowhow.gr contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	EL (ATHINA)	participant	439˙793.00
4	RISE RESEARCH INSTITUTES OF SWEDEN AB RISE RESEARCH INSTITUTES OF SWEDEN AB Organization address address: BRINELLGATAN 4 city: BORAS postcode: 501 15 website: www.ri.se contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	SE (BORAS)	participant	408˙500.00
5	COSKUNOZ KALIP MAKINA SANAYI VE TICARET ANONIM SIRKETI COSKUNOZ KALIP MAKINA SANAYI VE TICARET ANONIM SIRKETI Organization address address: BURSA ORGANIZE SANAYI BOLGESI SARI CADDESI NO 1 city: BURSA postcode: 16140 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	TR (BURSA)	participant	269˙514.00

Map

Project objective

Friction Stir Welding (FSW) is a material joining technique that is a major breakthrough due to its substantial advantages compared to other techniques for welding aluminum alloys. This has allowed aircraft manufacturers such as Boeing to achieve 60% cost saving and reduce manufacturing time by 73% in aircraft models. This is only a fraction of what could be achieved. Despite its merits, FSW use is still limited due to a certain defect termed “kissing bond”. Kissing bonds reduce the stress-load resilience of FSW materials and are extremely difficult to detect. Thus, out of fear of low fatigue performance, aerospace and automotive manufacturers cannot leverage FSW to its full potential which translates to manufacturing cost savings of €1.6 billion, fuel savings of €1.9 billion and a reduction of 2 million tons of CO2, during the next 20 years.

This gap gives rise to a unique business opportunity which Vermon (developer of nonlinear ultrasonic transducers) and RISE (expert in signal processing algorithms), IKH (high-tech SME specializing in human-machine interfaces and service robotics) along with Coskunoz (leader in FSW machinery with commercial presence in 4 continents) seek to seize with the aid of TWI (world class research institute who originally invented FSW) by commercializing FrictionHarmonics.

FrictionHarmonics is the fruit of four years of R&D financed by private funds and public grants. It has already been validated in a relevant environment and is proved to detect kissing bonds of less than 0.3mm in diameter with 100% accuracy.

We now need to finalize the system’s commercial version, certify it, and validate its performance in a complete FSW production line. Our primary target customers will be aerospace and automotive manufacturers in Europe and North America. To this end, we request a grant of €2.2m. Our aim is to grow our businesses by €33.44m in gross cumulative revenue, operating at a profit of €13.83m and generating 215 new jobs over the 5 years after market launch.

Deliverables

List of deliverables.
FrictionHarmonics website	Demonstrators, pilots, prototypes	2020-02-25 11:44:37

Take a look to the deliverables list in detail: detailed list of FrictionHarmonics deliverables.

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The information about "FRICTIONHARMONICS" are provided by the European Opendata Portal: CORDIS opendata.

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