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REVaMP SIGNED

Retrofitting equipment for efficient use of variable feedstock in metal making processes

Total Cost €

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EC-Contrib. €

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Partnership

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Project "REVaMP" data sheet

The following table provides information about the project.

Coordinator
VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBH 

Organization address
address: SOHNSTRASSE 65
city: DUSSELDORF
postcode: 40237
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Total cost 9˙903˙478 €
 EC max contribution 7˙928˙015 € (80%)
 Programme 1. H2020-EU.2.1.5.3. (Sustainable, resource-efficient and low-carbon technologies in energy-intensive process industries)
 Code Call H2020-NMBP-SPIRE-2019
 Funding Scheme IA
 Starting year 2020
 Duration (year-month-day) from 2020-01-01   to  2023-06-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    VDEH-BETRIEBSFORSCHUNGSINSTITUT GMBH DE (DUSSELDORF) coordinator 1˙171˙220.00
2    NARODOWE CENTRUM BADAN JADROWYCH PL (OTWOCK) participant 1˙897˙000.00
3    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 904˙625.00
4    FUNDACION AZTERLAN ES (DURANGO) participant 622˙445.00
5    FUNDACIO EURECAT ES (CERDANYOLA DEL VALLES (BARCELONA)) participant 550˙375.00
6    ZASTAWNY HENRYK PL (WROCLAW) participant 375˙062.00
7    RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN DE (AACHEN) participant 332˙145.00
8    FUNDACION CARTIF ES (BOECILLO) participant 326˙250.00
9    ARCELORMITTAL BREMEN GMBH DE (BREMEN) participant 323˙125.00
10    GHI HORNOS INDUSTRIALES, SL ES (GALDACANO) participant 303˙750.00
11    REFINERIA DE ALUMINIO SL ES (LEGUTIANO ALAVA) participant 284˙759.00
12    SIDENOR ACEROS ESPECIALES SL ES (BASAURI BIZKAIA) participant 228˙992.00
13    LSA-LASER ANALYTICAL SYSTEMS & AUTOMATION GMBH DE (AACHEN) participant 195˙266.00
14    GRUPAL ART SL ES (BARCELONA) participant 154˙687.00
15    OSRODEK TECHNIKI JADROWEJ POLON WE WROCLAWIU SPOLKA Z OGRANICZONA ODPOWIEDZIALNOSCIA PL (WROCLAW) participant 130˙812.00
16    EXIDE TECHNOLOGIES SL ES (AZUQUECA DE HENARES GUADALAJARA) participant 127˙500.00

Map

 Project objective

In the European process industries large amounts of energy and resources are used to produce millions of tonnes of materials each year. Especially in metal making processes, metallic scraps from end of life goods are recycled and used as secondary raw materials in the processes. Usage of scrap is both ecologically and commercially beneficial, since it reduces the depletion of natural resources like virgin ores and avoids landfills with waste material. Today even more important is that the energy consumption and the CO2 emissions of the reduction processes of metal ores can be reduced or even totally avoided when using recycled materials as feedstock. However, the metal production facilities are facing an increasing variability in material and energy feedstock.

To cope with this challenge, existing metal production plants need to be retrofitted with appropriate sensors for scrap analysis and furnace operation, to cope with the varying conditions of the feedstock regarding materials and energy. Furthermore, the selection of the optimal feedstock in terms of material and energy efficiency has to be improved by application of appropriate process control and decision support tools. Also solid scrap preheating systems can increase the energy efficiency of the melting processes. To monitor and control the process behaviour in an optimal way, model-based software tools have to be developed and applied.

The main objective of the REVaMP project is to develop, adapt and apply novel retrofitting technologies to cope with the increasing variability and to ensure an efficient use of the feedstock in terms of materials and energy. This will be exemplarily demonstrated within three different use cases from the metal making industry. Due to the industrial relevance, the use cases were chosen from electric and oxygen steelmaking, aluminium refining and lead recycling. The performance of the different technologies will be assessed, and the benefits will be quantified.

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The information about "REVAMP" are provided by the European Opendata Portal: CORDIS opendata.

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