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TWIN-CONTROL SIGNED

Twin-model based virtual manufacturing for machine tool-process simulation and control

Total Cost €

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EC-Contrib. €

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Partnership

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Project "TWIN-CONTROL" data sheet

The following table provides information about the project.

Coordinator
FUNDACION TEKNIKER 

Organization address
address: CALLE INAKI GOENAGA 5
city: EIBAR GUIPUZCOA
postcode: 20600
website: www.tekniker.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://twincontrol.eu/
 Total cost 5˙600˙241 €
 EC max contribution 5˙600˙241 € (100%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2015
 Funding Scheme RIA
 Starting year 2015
 Duration (year-month-day) from 2015-10-01   to  2018-09-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FUNDACION TEKNIKER ES (EIBAR GUIPUZCOA) coordinator 736˙250.00
2    SAMTECH SA BE (ANGLEUR) participant 778˙125.00
3    RENAULT SAS FR (BOULOGNE BILLANCOURT) participant 651˙782.00
4    THE UNIVERSITY OF SHEFFIELD UK (SHEFFIELD) participant 525˙937.00
5    ModuleWorks GmbH DE (AACHEN) participant 490˙000.00
6    MARPOSS MONITORING SOLUTIONS GMBH DE (EGESTORF) participant 488˙750.00
7    TECHNISCHE UNIVERSITAT DARMSTADT DE (DARMSTADT) participant 442˙521.00
8    PREDICT SAS FR (VANDOEUVRE LES NANCY) participant 400˙125.00
9    MECANIZACIONES AERONAUTICAS SA ES (AGONCILLO LA RIOJA) participant 400˙000.00
10    COMAU FRANCE SAS FR (TRAPPES) participant 393˙000.00
11    GEPRO SYSTEMS SL ES (DURANGO) participant 293˙750.00

Map

 Project objective

Europe is the world’s largest manufacturer of machine tools but this position is threatened due to the emergence of Asian countries. However, Europe has world-class capabilities in the manufacture of high-value parts for such competitive sectors like aerospace & automotive and this has led to the creation of a high-technology, high-skill industry. European machine tool builders, part manufacturers and other agents have to work together to increase the competitiveness of European manufacturing industry. Simulation tools are currently a key complement to European machine tool industry expertise but new integrated approaches are needed. The main objective of Twin-Control is the development of a simulation and control system that integrates the different aspects that affect machine tool and machining performance. This holistic approach will allow a better estimation of machining performance than single featured simulation packages, including lifecycle concepts like energy consumption and end-life of components. This integrated concept will also enhance the necessary collaboration between machine tool builders and part manufacturers. The specific industrial objectives are: • Getting machines that work as designed faster (10% reduction) • Getting production processes that work as planned faster (20% reduction) • To get a first-time-right part manufacturing (75%) • To increase production time trough model-based control (increase of 1-2%) • To reduce energy consumption (25-50%) • Improve machine reliability and increase machine up-time due to a proactive maintenance (2-4.5%) All these will contribute to reduce machine tool life cycle costs (15 %) with a reduction of O&M costs in the range of 25%. The project considers the validation and demonstrator in real production scenarios in aerospace and automotive industries. Added to this, 3 demonstrators will be set-up in three pilot lines for spreading results beyond the project end

 Deliverables

List of deliverables.
Twin-Control demonstration in Pilot lines Demonstrators, pilots, prototypes 2019-05-31 10:52:52
Twin-Control website Websites, patent fillings, videos etc. 2019-05-30 18:57:26

Take a look to the deliverables list in detail:  detailed list of TWIN-CONTROL deliverables.

 Publications

year authors and title journal last update
List of publications.
2018 Frédéric Cugnon, Luke Berglind, Denys Plakhotnik, Mikel Armendia, Erdem Ozturk
Modeling of machining operations based on the Virtual MachineTool concept
published pages: , ISSN: , DOI:
2019-04-14
2016 Mikel Armendia, Flavien Peysson, Dirk Euhus
Twin-Control: A New Concept Towards Machine Tool HealthManagement
published pages: , ISSN: , DOI:
Third European Conference of the Prognostics and Health Management Society 2016 2019-04-14
2017 Luke Berglind, Denys Plakhotnik, Erdem Ozturk
Discrete Cutting Force Model for 5-Axis Milling with Arbitrary Engagement and Feed Direction
published pages: 445-450, ISSN: 2212-8271, DOI: 10.1016/j.procir.2017.03.250
Procedia CIRP 58 2019-04-14
2018 Eneko Olabarrieta, Egoitz Konde, Enrique Guruceta, Mikel Armendia
New approach for bearing life cycle control
published pages: 58-65, ISSN: 2351-9789, DOI: 10.1016/j.promfg.2018.01.009
Procedia Manufacturing 19 2019-04-14
2018 Christoph J.H. Bauerdick, Mark Helfert, Lars Petruschke, Johannes Sossenheimer, Eberhard Abele
An automated procedure for workpiece quality monitoring based on machine drive-based signals in machine tools
published pages: 357-362, ISSN: 2212-8271, DOI: 10.1016/j.procir.2018.03.245
Procedia CIRP 72 2019-04-14

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The information about "TWIN-CONTROL" are provided by the European Opendata Portal: CORDIS opendata.

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