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FASTEEL

Disruptive innovation through new tool steels with unique thermo-mechanical performance for material forming applications

Total Cost €

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EC-Contrib. €

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Partnership

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Project "FASTEEL" data sheet

The following table provides information about the project.

Coordinator
ROVALMA, S.A 

Organization address
address: Pol. Ind. Can Parellada, C/ Apol·lo 51
city: TERRASSA
postcode: 8228
website: www.rovalma.com

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website http://fasteel.rovalma.com/
 Total cost 2˙664˙706 €
 EC max contribution 1˙865˙294 € (70%)
 Programme 1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-2-2016-2017
 Funding Scheme SME-2
 Starting year 2016
 Duration (year-month-day) from 2016-05-01   to  2018-10-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    ROVALMA, S.A ES (TERRASSA) coordinator 1˙865˙294.00

Map

 Project objective

Since the mid 80’s, vehicle weights have increased despite the importance of vehicle weight on driving dynamics, agility, and fuel consumption. Consumers have been more interested in larger, cheaper cars rather than weight reduction. The trend of ever-increasing weight for cars has been curtailed in recent years, predominantly motivated by CO2 emissions targets and correlated penalties, through the increased use of plastics and advanced steel alloys. It has been demonstrated that use of these lighter materials could reduce car weights by 35% and life cycle emissions by 70%, however their application has been limited due to limitations of the tools that are used to form them.

The current tools are not fit for these new purposes as they do not have the thermal conductivity (TC) and material properties (MP i.e. strength) to effectively use these new materials and forming processes. The formation of large, lightweight pieces using advanced light alloys (eg. Aluminium and Magnesium), ultra-high-strength steels (strength >2000 MPa,) and advanced plastics (thermosetting and composite polymers) require tools made from tool steels that have both high TC and high MP. In an early phase, ROVALMA have successfully developed and verified a prototype tool steel, FASTEEL, that offers high TC and MP, while allowing tools to be manufactured using conventional tool manufacturing processes. These improvements now mean that FASTEEL tools can be applied across many applications, allowing the production of large, lightweight pieces made from advanced materials.

In this SME phase 2 project FASTEEL will be demonstrated and evaluated by several market leading clients in the automobile components sector, in 8 key market applications, to assess FASTEEL’s performance at producing high strength, large, lightweight components. It is estimated that the successful completion of FASTEEL will provide over 30 new jobs by 2023, with a ROI of 643%.

 Deliverables

List of deliverables.
Summary Report Documents, reports 2019-09-09 17:07:21
Project’s Website Websites, patent fillings, videos etc. 2019-09-09 17:07:21

Take a look to the deliverables list in detail:  detailed list of FASTEEL deliverables.

 Publications

year authors and title journal last update
List of publications.
2018 I Valls, A Hamasaiid, A Padré
New approaches to thermal tool performance, cooling and machining strategy: the strongly correlated triple that determines the cost effectiveness of the process
published pages: 12013, ISSN: 1757-899X, DOI: 10.1088/1757-899x/418/1/012013
IOP Conference Series: Materials Science and Engineering 418 2019-09-09

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The information about "FASTEEL" are provided by the European Opendata Portal: CORDIS opendata.

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