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MICROCYCLING

Development of an Energy Efficient PET Recycling Process Based on Microwave Heating

Total Cost €

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EC-Contrib. €

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Partnership

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 MICROCYCLING project word cloud

Explore the words cloud of the MICROCYCLING project. It provides you a very rough idea of what is the project "MICROCYCLING" about.

strategy    first    recycling    purification    preferred    technologies    consumption    industrial    packaging    ec    landfilled    world    bottles    profitability    generate    materials    lucrative    food    reducing    conduct    attain    reactor    final    limits    meccanica    ways    viability    97    levels    single    fda    imposition    efsa    amount    15    purity    expensive    waste    rpet    pellet    industry    terephthalate    worldwide    environmental    limiting    demand    plastic    discourage    refine    renders    either    raw    market    beverages    microwave    directives    gt    reuse    offers    polyethylene    stage    decontaminating    customers    cheaper    eliminate    emissions    tonne    ghg    container    post    gamma    virgin    contaminates    led    disposal    governments    supply    recycled    recapture    incinerated    national    74    additional    ing    pellets    pet    price    recyclable    sold    50    energy    efficiency    saving    cleaning    microwaves    alternative    opportunity   

Project "MICROCYCLING" data sheet

The following table provides information about the project.

Coordinator
GAMMA MECCANICA SPA 

Organization address
address: VIA SACCO E VANZETTI 13
city: BIBBIANO
postcode: 42021
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website https://www.gamma-meccanica.it/en/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.3. (SOCIETAL CHALLENGES - Secure, clean and efficient energy)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-11-01   to  2017-04-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    GAMMA MECCANICA SPA IT (BIBBIANO) coordinator 50˙000.00

Map

 Project objective

Plastic bottles are one of the most used and preferred packaging container worldwide. Current levels of usage and disposal generate several environmental problems with 74% of post-consumer plastic waste in Europe either incinerated or landfilled. Recent packaging directives from the EC have led to the imposition of challenging targets for recycling, and national governments are also examining new ways to discourage packaging waste. Polyethylene terephthalate (PET) is very recyclable and offers an opportunity to effectively and efficiently recapture and reuse the energy and resources of its raw materials. However, the high energy demand of current recycling processes renders it expensive and non-viable, making recycled PET (rPET) more expensive than virgin PET, resulting in low uptake in the lucrative food and beverages packaging industry. The main technical problem with current recycling is the high amount of energy consumed in the processes which limits the industrial profitability. Furthermore, existing technologies require additional purification systems to eliminate contaminates, further increasing cost and limiting supply.

Gamma Meccanica is developing an alternative recycling process, using microwaves, to solve the current viability problems. Our technology will be the first in the world to address the profitability of the microwave technology in PET recycling by: Reducing the energy consumption of the process by up to 50%; Decontaminating the pellets in a single step process, providing a cleaning efficiency of >97% to attain pellet purity levels required by the FDA and EFSA; Reduced GHG emissions – saving about 2 tonnes of GHG for each tonne of rPET; Enabling rPET to be sold at a 15% cheaper price than virgin PET.

We are now at an advanced stage of development and will produce the final design of the industrial reactor in Phase 2 of this project. During this Phase 1, we will conduct a market study to identify key customers and refine our strategy.

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The information about "MICROCYCLING" are provided by the European Opendata Portal: CORDIS opendata.

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