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MICROCYCLING

Development of an Energy Efficient PET Recycling Process Based on Microwave Heating

Total Cost €

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EC-Contrib. €

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Partnership

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 MICROCYCLING project word cloud

Explore the words cloud of the MICROCYCLING project. It provides you a very rough idea of what is the project "MICROCYCLING" about.

imposition    plastic    viability    efsa    recapture    incinerated    final    consumption    either    tonne    market    pet    recyclable    efficiency    15    purification    conduct    strategy    single    container    food    reactor    directives    refine    cleaning    industry    post    environmental    additional    ghg    world    packaging    polyethylene    waste    beverages    74    50    reducing    discourage    limiting    amount    landfilled    pellet    virgin    profitability    ing    expensive    emissions    worldwide    renders    preferred    contaminates    meccanica    supply    saving    materials    demand    customers    limits    sold    decontaminating    offers    industrial    ec    disposal    gamma    gt    first    microwaves    led    opportunity    recycling    purity    recycled    microwave    governments    97    generate    reuse    stage    cheaper    raw    fda    alternative    national    technologies    rpet    terephthalate    bottles    lucrative    pellets    eliminate    ways    attain    energy    price    levels   

Project "MICROCYCLING" data sheet

The following table provides information about the project.

Coordinator
GAMMA MECCANICA SPA 

Organization address
address: VIA SACCO E VANZETTI 13
city: BIBBIANO
postcode: 42021
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website https://www.gamma-meccanica.it/en/
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.3. (SOCIETAL CHALLENGES - Secure, clean and efficient energy)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2016
 Duration (year-month-day) from 2016-11-01   to  2017-04-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    GAMMA MECCANICA SPA IT (BIBBIANO) coordinator 50˙000.00

Map

 Project objective

Plastic bottles are one of the most used and preferred packaging container worldwide. Current levels of usage and disposal generate several environmental problems with 74% of post-consumer plastic waste in Europe either incinerated or landfilled. Recent packaging directives from the EC have led to the imposition of challenging targets for recycling, and national governments are also examining new ways to discourage packaging waste. Polyethylene terephthalate (PET) is very recyclable and offers an opportunity to effectively and efficiently recapture and reuse the energy and resources of its raw materials. However, the high energy demand of current recycling processes renders it expensive and non-viable, making recycled PET (rPET) more expensive than virgin PET, resulting in low uptake in the lucrative food and beverages packaging industry. The main technical problem with current recycling is the high amount of energy consumed in the processes which limits the industrial profitability. Furthermore, existing technologies require additional purification systems to eliminate contaminates, further increasing cost and limiting supply.

Gamma Meccanica is developing an alternative recycling process, using microwaves, to solve the current viability problems. Our technology will be the first in the world to address the profitability of the microwave technology in PET recycling by: Reducing the energy consumption of the process by up to 50%; Decontaminating the pellets in a single step process, providing a cleaning efficiency of >97% to attain pellet purity levels required by the FDA and EFSA; Reduced GHG emissions – saving about 2 tonnes of GHG for each tonne of rPET; Enabling rPET to be sold at a 15% cheaper price than virgin PET.

We are now at an advanced stage of development and will produce the final design of the industrial reactor in Phase 2 of this project. During this Phase 1, we will conduct a market study to identify key customers and refine our strategy.

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The information about "MICROCYCLING" are provided by the European Opendata Portal: CORDIS opendata.

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