MAPICC 3D

One-shot Manufacturing on large scale of 3D up graded panels and stiffeners for lightweight thermoplastic textile composite structures

 Coordinatore ECOLE NATIONALE SUPERIEURE DES ARTS ET INDUSTRIES TEXTILES 

 Organization address address: ALLEE LOUISE ET VICTOR CHAMPIER 2
city: Roubaix
postcode: 59056

contact info
Titolo: Mr.
Nome: Eric
Cognome: Boudon
Email: send email
Telefono: 33320256464

 Nazionalità Coordinatore France [FR]
 Totale costo 9˙013˙875 €
 EC contributo 5˙800˙000 €
 Programma FP7-NMP
Specific Programme "Cooperation": Nanosciences, Nanotechnologies, Materials and new Production Technologies
 Code Call FP7-NMP-2010-LARGE-4
 Funding Scheme CP-IP
 Anno di inizio 2011
 Periodo (anno-mese-giorno) 2011-12-01   -   2015-11-30

 Partecipanti

# participant  country  role  EC contrib. [€] 
1    ECOLE NATIONALE SUPERIEURE DES ARTS ET INDUSTRIES TEXTILES

 Organization address address: ALLEE LOUISE ET VICTOR CHAMPIER 2
city: Roubaix
postcode: 59056

contact info
Titolo: Mr.
Nome: Eric
Cognome: Boudon
Email: send email
Telefono: 33320256464

FR (Roubaix) coordinator 1˙119˙209.00
2    TECHNISCHE UNIVERSITAET DRESDEN

 Organization address address: HELMHOLTZSTRASSE 10
city: DRESDEN
postcode: 1069

contact info
Titolo: Ms.
Nome: Christina
Cognome: Wetzlich
Email: send email
Telefono: +49 351 463 39629
Fax: +49 351 463 39742

DE (DRESDEN) participant 702˙618.00
3    ASSOCIATION POUR LA RECHERCHE ET LE DEVELOPPEMENT DES METHODES ET PROCESSUS INDUSTRIELS - ARMINES

 Organization address address: Boulevard Saint-Michel 60
city: PARIS
postcode: 75272

contact info
Titolo: Ms.
Nome: Florence
Cognome: Thepenier
Email: send email
Telefono: +33 1 40 51 93 85
Fax: +33 1 40 51 00 94

FR (PARIS) participant 630˙027.00
4    ESI GROUP

 Organization address address: 100-102 AVENUE DE SUFFREN
city: PARIS
postcode: 75015

contact info
Titolo: Mr.
Nome: Alain
Cognome: Tramecon
Email: send email
Telefono: +33 1 41735923
Fax: +33 146 87 72 02

FR (PARIS) participant 382˙453.00
5    VOLVO TECHNOLOGY AB

 Organization address address: "GOTAVERKSGATAN 10, M1.7"
city: GOETEBORG
postcode: 40508

contact info
Titolo: Dr.
Nome: Maria
Cognome: Walenius Henriksson
Email: send email
Telefono: +46 31 322 99 12
Fax: +46 31 66 65 77

SE (GOETEBORG) participant 354˙358.00
6    COEXPAIR SA

 Organization address address: Rue des Entrepreneurs 10
city: NAMUR
postcode: 5020

contact info
Titolo: Mr.
Nome: Andre
Cognome: Bertin
Email: send email
Telefono: +32 81 566 200
Fax: 3281549827

BE (NAMUR) participant 307˙000.00
7    POLITECNICO DI MILANO

 Organization address address: PIAZZA LEONARDO DA VINCI 32
city: MILANO
postcode: 20133

contact info
Titolo: Mr.
Nome: Fulvio
Cognome: Mongilardi
Email: send email
Telefono: +39 02 2399 8331
Fax: +39 02 2399 8334

IT (MILANO) participant 300˙051.00
8    REDEN B.V.

 Organization address address: F HAZEMEIJERSTRAAT 800
city: HENGELO OV
postcode: 7555 RJ

contact info
Titolo: Mr.
Nome: Jan
Cognome: Asma
Email: send email
Telefono: +31 6 4213 36 44
Fax: 31742509600

NL (HENGELO OV) participant 283˙400.00
9    SVEUCILISTE U ZAGREBU TEKSTILNO-TEHNOLOSKI FAKULTET SVEUC

 Organization address address: PRILAZ BARUNA FILIPOVICA 28A
city: ZAGREB
postcode: 10 000

contact info
Titolo: Prof.
Nome: Ana Marija
Cognome: Grancaric
Email: send email
Telefono: +385 1 4877360
Fax: +385 1 4877355

HR (ZAGREB) participant 268˙700.00
10    ESI GmbH

 Organization address address: Mergenthalerallee 15-21
city: Eschborn
postcode: 65670

contact info
Titolo: Prof.
Nome: Anthony
Cognome: Pickett
Email: send email
Telefono: +49 6196 9583 0
Fax: +49 6196 9583 111

DE (Eschborn) participant 250˙933.00
11    STEIGER PARTICIPATIONS SA

 Organization address address: ROUTE DU SIMPLON 20
city: VIONNAZ
postcode: 1895

contact info
Titolo: Mr.
Nome: Claude Alain
Cognome: Galletti
Email: send email
Telefono: +41 24 482 22 93
Fax: +41 24 482 22 78

CH (VIONNAZ) participant 236˙748.00
12    RIGAS TEHNISKA UNIVERSITATE

 Organization address address: KALKU IELA 1
city: RIGA
postcode: 1658

contact info
Titolo: Prof.
Nome: Andris
Cognome: Chate
Email: send email
Telefono: +371 67089124
Fax: +371 67089254

LV (RIGA) participant 226˙800.00
13    TenCate Advanced Composites BV

 Organization address address: Campbellweg 30
city: Nijverdal
postcode: 7440 AA

contact info
Titolo: Mr.
Nome: Hans
Cognome: Hummelink
Email: send email
Telefono: +31 548 633 275

NL (Nijverdal) participant 189˙000.00
14    ALSTOM TRANSPORT S.A.

 Organization address address: Avenue Andre Malraux 3
city: LEVALLOIS PERRET
postcode: 92300

contact info
Titolo: Dr.
Nome: Daniel
Cognome: Cadet
Email: send email
Telefono: 33676496821
Fax: 33141668802

FR (LEVALLOIS PERRET) participant 186˙840.00
15    LATVIJAS FINIERIS A/S

 Organization address address: Bauskas iela 59
city: RIGA
postcode: 1004

contact info
Titolo: Ms.
Nome: Sanita
Cognome: Rudz?te
Email: send email
Telefono: +371 67065958
Fax: +371 67627776

LV (RIGA) participant 152˙400.00
16    MECAPLAST FRANCE

 Organization address address: 361 AVENUE DU GENERAL DE GAULLE
city: CLAMART
postcode: 92140

contact info
Titolo: Mr.
Nome: Rene
Cognome: Baclet
Email: send email
Telefono: 33321748378
Fax: 33321670200

FR (CLAMART) participant 147˙000.00
17    P-D GLASSEIDE GMBH OSCHATZ

 Organization address address: WELLERSWALDER WEG 17
city: OSCHATZ
postcode: 4758

contact info
Titolo: Dr.
Nome: Karsten
Cognome: Kittler
Email: send email
Telefono: 493436000000

DE (OSCHATZ) participant 50˙000.00
18    DYLCO SAS

 Organization address address: RUE PASTEUR 53
city: BERTRY
postcode: 59980

contact info
Titolo: Mr.
Nome: Xavier
Cognome: Thierry
Email: send email
Telefono: +33 3 27 75 18 00
Fax: 33327751899

FR (BERTRY) participant 7˙724.00
19    ASSOCIATION REGIONALE DE L'INDUSTRIE AUTOMOBILE

 Organization address city: MARCQ EN BAROEUL
postcode: 59700

contact info
Titolo: Mr.
Nome: Philippe
Cognome: Julie
Email: send email
Telefono: +33 3 20 99 24 96
Fax: 33320992411

FR (MARCQ EN BAROEUL) participant 4˙739.00
20    FERLAM TECHNOLOGIES SAS

 Organization address address: RUE MONGE 85
city: ROUBAIX
postcode: 59100

contact info
Titolo: Mr.
Nome: Xavier
Cognome: Decant
Email: send email
Telefono: +33 3 20659680
Fax: +33 3 20659699

FR (ROUBAIX) participant 0.00
21    TEN CATE SYSTEMS BV

 Organization address address: G VAN DER MUELENWEG 2
city: NIJVERDAL
postcode: 7443 RE

contact info
Titolo: Mr.
Nome: Martin
Cognome: Olde Weghuis
Email: send email
Telefono: +31 548 633649

NL (NIJVERDAL) participant 0.00

Mappa


 Word cloud

Esplora la "nuvola delle parole (Word Cloud) per avere un'idea di massima del progetto.

joining    fibres    tools    preform    polymer    decrease    flexible    composite    fibre    time    involves    structures    regenerated    manufacture    shaped    manufacturing    thermoplastic    sensor    productivity    yarn    integrity    automated    industries    ultimately    final    steps    gt    transport    quality    chain    composites    materials    raw    lightweight    energy    structure    hybrid    industrial    knitting    weaving    braiding    mechanical    mapicc    preforms    efficient   

 Obiettivo del progetto (Objective)

'The MAPICC 3D project and concept aims at developing manufacturing system for 3D shaped, multilayered products based on flexible materials. The ultimate goals are:

> The development of integrated and automated process chain able to produce from hybrid thermoplastic yarn to 3D complex shaped thermoplastic composite structure in single step thermoplastic consolidation process.

> The development of flexible industrial tools, able to produce customized final composites: possibility to reinforce the preform by coating, weaving multilayers, by injection of foam, by introduction of sensors (control quality of preform during the production or monitor the integrity of composite during use)

> The development of modelling tool in order to help understanding of the mechanisms involved in the new technologies and to prototype virtually 3D preform, predictive tools to evaluate the physical and mechanical properties of final 3D preform and final composites structure and at the last step reverse engineering.

The speed of production and the cost of manufacturing the 3D preform will be in accordance with the transport, building and energy thanks to: • The use of raw materials at low cost based on thermoplastic polymer, or regenerated fibres, • A decrease of production time. The polluting, labour-intensive and expensive steps of cutting, forming and joining, of current composites production could be avoiding. • A dynamic quality control during the production to improve the process robustness, • A decrease of quantity of wastes in comparison to current 2D preform based composite structures manufacturing.

The consortium allows integrating the entire process chain and involves the industrial stakeholders from machine tools, automation and modelling processing of flexible materials, yarn and textiles, composites and end users for transport: industry insures the leadership of the project.'

Introduzione (Teaser)

A new cost-efficient process makes possible the manufacture of 3D high-performance lightweight thermoplastic composites based on flexible materials.

Descrizione progetto (Article)

Fibre-reinforced composites with a thermoplastic polymer matrix are well suited for use in the transport and energy industries. To date, it has been very laborious to manufacture such composites in large quantities since it involves joining fibre preform layers for structure weight reduction.

The EU-funded project http://mapicc3d.ensait.fr/ (MAPICC 3D) is developing a one-shot manufacturing process for 3D preforms that avoids all these joining steps, thus decreasing production time. In particular, this automated process will ultimately allow the production of 3D complex thermoplastic composite structures from hybrid thermoplastic yarns. Use of raw materials based on thermoplastic polymer or regenerated fibres should decrease cost.

This innovative concept will enable the precise steering of fibres in three dimensions in a fully interlaced manner to tailor mechanical properties. Modelling tools will predict the final properties of designed 3D preforms and composites, enabling easier design of customised end products. Sensor, tube or wire integration will ensure good control of preform quality during production or monitoring composite integrity during use.

MAPICC 3D is also expected to demonstrate a highly efficient automated and adaptable manufacturing system for preform high-volume production and ultimately thermoplastic composites at industrial scale. Compared to current 2D preform methodologies, productivity should increase as much as 30 %.

Scientists have already established and validated the methodology of simulating weaving, knitting and braiding processes for manufacturing 3D preforms. The team has managed to interlock and manufacture braiding cross stiffeners. Work has also been geared toward producing weaving fibre and knitting panel preforms. Ultimately, a new formulation has allowed to improve mechanical and electrical properties as well as sensor sensitivity.

MAPICC 3D promises improved productivity and low cost composite production. The developed lightweight composites with enhanced mechanical properties are set to replace metal structures in the automotive, railway and energy industries.

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FIBRECHAIN (2011)

Integrated Process Chain for Automated and Flexible Production of Fibre-Reinforced Plastic Products

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NANOMED ROUND TABLE (2009)

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HARFIR (2013)

Heusler Alloy Replacement for Iridium

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