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POLIMATIC

Automated Polishing for the European Tooling Industry

Coordinatore	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Mr. Nome: Edgar Cognome: Willenborg Email: send email Telefono: +49 241 8906213 Fax: +49 241 8906121
Nazionalità Coordinatore	Germany [DE]
Sito del progetto	http://www.automated-polishing.eu
Totale costo	3˙906˙735 €
EC contributo	2˙900˙000 €
Programma	FP7-NMP Specific Programme "Cooperation": Nanosciences, Nanotechnologies, Materials and new Production Technologies
Code Call	FP7-NMP-2009-SME-3
Funding Scheme	CP-TP
Anno di inizio	2010
Periodo (anno-mese-giorno)	2010-06-01 - 2013-05-31

Partecipanti

#	participant	country	role	EC contrib. [€]
1	FRAUNHOFER-GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V Organization address address: Hansastrasse 27C city: MUENCHEN postcode: 80686 contact info Titolo: Mr. Nome: Edgar Cognome: Willenborg Email: send email Telefono: +49 241 8906213 Fax: +49 241 8906121	DE (MUENCHEN)	coordinator	1˙333˙086.40
2	Karl H. Arnold Maschinenfabrik GmbH & Co. KG Organization address address: Gottlieb-Daimler-Strasse 29 city: Ravensburg postcode: 88214 contact info Titolo: Mr. Nome: Thomas Cognome: Arnold Email: send email Telefono: +49 07 51 36 16 90 Fax: +49 07 51 36 16 940	DE (Ravensburg)	participant	233˙300.00
3	HOGSKOLAN I HALMSTAD Organization address address: KRISTIAN IVS VAG 3 city: HALMSTAD postcode: 301 18 contact info Titolo: Prof. Nome: Bengt Göran Cognome: Rosén Email: send email Telefono: +46 35167100 Fax: +46 35167564	SE (HALMSTAD)	participant	187˙160.00
4	MODULE WORKS S.R.L. Organization address address: STR. POLONA 69 city: BUCHAREST postcode: 10505 contact info Titolo: Ms. Nome: Mariana Cognome: Abagiu Email: send email Telefono: +40 744605760 Fax: +40 744605760	RO (BUCHAREST)	participant	176˙160.00
5	Evolute GmbH Organization address city: Perchtoldsdorf postcode: 2380 contact info Titolo: Mr. Nome: Heinz Cognome: Pottmann Email: send email Telefono: +43 780 141 421 Fax: +43 186 976 62	AT (Perchtoldsdorf)	participant	141˙000.00
6	ALTIMET SAS Organization address address: Avenue des Tilleuls 1 Bis city: THONON LES BAINS postcode: 74200 contact info Titolo: Mr. Nome: Serge Cognome: Carras Email: send email Telefono: +33 450 81 88 88 Fax: +33 450 81 85 40	FR (THONON LES BAINS)	participant	134˙600.00
7	SN-Spindeltechnik Steffen Nitschke Organization address city: Doebeln postcode: 4720 contact info Titolo: Mr. Nome: Steffen Cognome: Nitschke Email: send email Telefono: +49 3431 679 219 0 Fax: +49 3431 679 219 9	DE (Doebeln)	participant	131˙176.80
8	S & F SYSTEMTECHNIK GMBH Organization address address: STEINBACHSTR 15 city: AACHEN postcode: 52074 contact info Titolo: Dr. Nome: Oliver Cognome: Steffens Email: send email Telefono: +49 241 8906 434 Fax: +49 241 8906 465	DE (AACHEN)	participant	107˙963.20
9	JOHANSSON SUSAN SVENSK INDUSTRIGRAV Organization address address: SONHULT 110 city: HYLTEBRUK postcode: 314 91 contact info Titolo: Mr. Nome: Ulf Cognome: Johansson Email: send email Telefono: +46 345 170 10 Fax: +46 345 170 35	SE (HYLTEBRUK)	participant	105˙926.00
10	CO.M.P.ES. S.p.A. Organization address address: Via Castegnato 6C city: RODENGO SAIANO BS postcode: 25050 contact info Titolo: Mr. Nome: Marco Cognome: Azzalin Email: send email Telefono: +39 0306815011 Fax: +39 030611848	IT (RODENGO SAIANO BS)	participant	96˙450.80
11	FORMTECH SP ZOO Organization address address: Drwinia 207 city: DZIEWIN postcode: 32-708 contact info Titolo: Mr. Nome: Robert Cognome: Banas Email: send email Telefono: +48 12 45 21 081 Fax: +48 123 78 33 11	PL (DZIEWIN)	participant	91˙750.80
12	STAR-PLUS MUANYAGIPARI KFT Organization address address: ARNOTI BEKOTOUT 4 city: FELSOZSOLCA postcode: 3561 contact info Titolo: Mr. Nome: Gábor Cognome: Tóth Email: send email Telefono: +36 30 261 5713 Fax: +36 46 584 070	HU (FELSOZSOLCA)	participant	87˙399.60
13	Toponova AB Organization address address: Linjegatan 3A city: Halmstad postcode: 30250 contact info Titolo: Mr. Nome: Stefan Cognome: Rosén Email: send email Telefono: +46 351 69200 Fax: +46 351 84640	SE (Halmstad)	participant	74˙026.40

Mappa

Word cloud

Esplora la "nuvola delle parole (Word Cloud) per avere un'idea di massima del progetto.

roughness m surface customer time ra industry surfaces polishing polimatic strengthen polished tools automated freeform significant laser robot micro tooling manufacturing

Obiettivo del progetto (Objective)

'poliMATIC - Automated polishing for the European Tooling Industry

For the manufacturing of tools 12 to 15 % of the manufacturing costs and 30 to 50 % of the manufacturing time are allocated to polishing. As current automated polishing techniques are almost not applicable on parts with freeform surfaces and function relevant edges like 95% of the tools, the polishing is predominantly done manually.

Therefore the overall objective of poliMATIC is to strengthen the competitiveness of the European Tooling Industry by overcoming the current drawbacks of die and mould finishing by realizing automation in laser polishing and force controlled robot polishing. Both processes already achieve low roughness’s on flat surfaces. But the critical step to bring these demanding processes into production is the polishing of freeform surfaces. To achieve this, the following significant technological innovations are needed:

(1) Process development to achieve a roughness of Ra=0.05 µm (laser polishing) / Ra=0.005 µm (robot polishing) on freeform surfaces

(2) The development of a knowledge-based CAM-NC data chain to make the new technologies usable for end-users

(3) The development of a new surface metrology framework for polished surfaces. Current measures are insufficient to express e.g. the visual impression of a polished surface

Laser and robot polishing offer potential to strengthen the European Tooling Industry by a significant decrease of polishing costs (75%) and time (90%). In 5-7 years this will result in expected annual savings of manufacturing costs for tools of 150 Mio. Euros and in reductions of the time-to-customer by 27 to 45 %. The shorter time-to-customer will stimulate new demands. In conjunction with the decreased costs this will lead to a regain of world market shares and therefore relocation of labour back to Europe. PoliMATIC will contribute to the transformation of the resource intensive tooling industry into a knowledge-based one.'

Introduzione (Teaser)

Manual polishing of machine tools with complex shapes is costly and time consuming. The European tooling industry is set for its own revolution thanks to automated polishing technology being developed by an EU-funded consortium.