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VirtuCrete

A new integrated process to valorise hazardous leaded glass from CRTs and transform it into high performance geopolymer blocks - VirtuCrete

Total Cost €

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EC-Contrib. €

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Partnership

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 VirtuCrete project word cloud

Explore the words cloud of the VirtuCrete project. It provides you a very rough idea of what is the project "VirtuCrete" about.

storage    business    place    world    slag    idea    deg    screens    silicate    producers    rates    leaching    glass    costly    plasma    tunnels    melt    monitors    regulations    leaded    85    risk    road    energy    aggregate    1000    exceptional    80    toxic    landfills    blocks    longer    flood    co2    crt    harsh    mean    water    billion    applicable    geoblocks    segregation    revolutionary    tubes    produces    virtucrete    unacceptable    portland    extremely    500    waste    cathode    precipitate    proportion    potentially    ray    salt    reducing    hydrochemistry    operate    opc    crts    geopolymer    silica    recycled    temperatures    competitiveness    stream    defences    recycling    1200    capitalise    output    option    weee    50    sitting    contains    residual    population    manufacturing    temperature    smelting    cement    extraction    million    screen    fire    acids    alternative    market    flux    gain    chemistry    consequently    groundwater    ordinary    co    mountain    alternatives    back    worldwide    resistance    share    foundry    lcd    suitable    obsolete    material    tvs    sold    mix    until    landfill    recyclers    block    alumino   

Project "VirtuCrete" data sheet

The following table provides information about the project.

Coordinator
VIRTUS PROJECTS LIMITED 

Organization address
address: 1 RIVERBANK ROAD, BROMBOROUGH, WIRRAL
city: BROMBOROUGH
postcode: CH62 3JQ
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country United Kingdom [UK]
 Project website http://www.blockwalls.co.uk
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.5. (SOCIETAL CHALLENGES - Climate action, Environment, Resource Efficiency and Raw Materials)
2. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2014
 Funding Scheme SME-1
 Starting year 2015
 Duration (year-month-day) from 2015-07-01   to  2015-12-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    VIRTUS PROJECTS LIMITED UK (BROMBOROUGH) coordinator 50˙000.00

Map

 Project objective

The world is sitting on a ‘CRT mountain’; For TVs and monitors, Cathode Ray Tubes have been the main screen technology, up until the revolutionary change to LCD and plasma screens that has recently taken place. Consequently, the current CRT population (1.9 billion screens; 500 million of them in Europe) is becoming obsolete and will require processing (not landfill) according to WEEE regulations, since the high proportion of lead in the glass means that landfills have an unacceptable risk of lead leaching into groundwater. The very low manufacturing rates for new CRT worldwide now mean that recycling the glass back into CRTs is no longer an option, and the only alternatives to avoid landfill have been to use the glass as a smelting flux (85% of it remains as a toxic slag), or using foundry temperatures (1000°C) melt extraction for the lead, which is extremely energy and CO2 costly, and at best produces an 80% co-stream of low value glass. Our idea is to process leaded CRT glass using a novel hydrochemistry method to precipitate out the lead, which can be sold. The residual output stream from our VirtuCrete process contains an alumino-silicate mix that can be used as an alternative to Ordinary Portland Cement (OPC), to produce a high-silica concrete geopolymer block. This new material has exceptional resistance to salt, acids and water, making it suitable harsh conditions and flood defences, and high temperature resistance (over 1200°C) making it applicable to fire risk applications such as road tunnels or waste storage segregation. The novel chemistry also allows use of recycled aggregate, potentially reducing the cost of our geoblocks by 50% compared to OPC blocks. The new technology could enable EU waste recyclers and concrete block producers to co-operate to solve the CRT problem and to increase competitiveness through new products, to gain market share and capitalise on new business opportunities.

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The information about "VIRTUCRETE" are provided by the European Opendata Portal: CORDIS opendata.

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