Opendata, web and dolomites

EFFIKILN

Development of an efficient hydro-based, waste heat extraction system for kiln rollers in ceramic tile production

Total Cost €

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EC-Contrib. €

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Partnership

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 EFFIKILN project word cloud

Explore the words cloud of the EFFIKILN project. It provides you a very rough idea of what is the project "EFFIKILN" about.

opportunity    consumption    changers    manufacturers    globe    solution    optimisation    initial    zones    trl    recovery    theoretical    cooling    environmentally    spain    150gj    industry    accounting    experimental    lost    exists    50    lab    introduce    vali    considerably    switzerland    turing    energy    implements    quality    risk    hydro    approx    exhaust    environment    ing    ceramics    30    cooler    total    heat    heating    networks    conduct    flatness    performed    manufacture    gal    10    tiles    below    manufactur    input    placed    extract    ceramic    market    engage    iso    ce    producers    kiln    manages    birthed    manufac    45    stacks    seek    economically    gas    effikiln    flue    actual    france    combustion    tile    tested    prototype    25    feasibility    plane    plants    business    recover    data    dation    gases    italy    validity    re    austria    efficient    ex    quantities    reduce    waste    fication    confirmed    date    tests    uk    kilns    denmark    structure    germany    90    manufacturing    air    certi    portu    technique    revealed    sur    netherlands    belgium    uniformity    massive   

Project "EFFIKILN" data sheet

The following table provides information about the project.

Coordinator
KORE ITALIA SRL 

Organization address
address: VIA MATTEOTTI 47
city: RUBIERA
postcode: 42048
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://www.koreitalia.com
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.3. (SOCIETAL CHALLENGES - Secure, clean and efficient energy)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2017
 Duration (year-month-day) from 2017-05-01   to  2017-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    KORE ITALIA SRL IT (RUBIERA) coordinator 50˙000.00
2    ERREDI IMPIANTI SRL IT (RUBIERA) participant 0.00

Map

 Project objective

Ceramic tile kilns require large quantities of heat energy; accounting for up to 30% of all ceramic manufac-turing business costs. This represents a massive 150GJ/t, per year, i.e. approx. 10% of Europe’s manufactur-ing industry energy consumption. A market study revealed that energy optimisation of a heating system can considerably reduce energy consumption and costs for combustion plants by up to 50% An average of up to 45% of the total input energy is lost in the kiln through flue gases and in cooling gas exhaust stacks as waste heat. Most current heat recovery methods use air to recover this waste heat from the cooling zones, a method which manages to recover only 25% of this lost energy. As such, there exists an opportunity in the ceramics tiles manufacture to introduce a solution that will make significant impact, both economically and environmentally. EFFIKILN was birthed to exploit up to 90% of waste heat in the cooling zones of the tile manufacturing process using a highly efficient heat recovery technique. Our solution implements hydro-based heat ex-changers directly placed within the structure of cooler, above and below the tile plane, to efficiently extract heat energy for re-use and help improve the quality of ceramic products (flatness and uniformity of the sur-face). To date, we have developed and tested an initial prototype, TRL 7 in our lab and comparison of the theoretical results with the experimental data has confirmed the validity of our solution. It remains for vali-dation tests to be performed in an actual production environment, targeted for Italy, Germany, Spain, Portu-gal, France, UK, the Netherlands, Belgium, Austria, Switzerland and Denmark Through Phase 1 project we will conduct a technical feasibility; risk assessment; establish our distribution networks; engage ceramic tile producers and kiln manufacturers across the globe and seek ISO and CE certi-fication.

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The information about "EFFIKILN" are provided by the European Opendata Portal: CORDIS opendata.

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