Opendata, web and dolomites

EFFIKILN

Development of an efficient hydro-based, waste heat extraction system for kiln rollers in ceramic tile production

Total Cost €

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EC-Contrib. €

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Partnership

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 EFFIKILN project word cloud

Explore the words cloud of the EFFIKILN project. It provides you a very rough idea of what is the project "EFFIKILN" about.

consumption    producers    uk    netherlands    flatness    belgium    industry    turing    risk    globe    structure    recover    prototype    placed    energy    quality    dation    italy    kilns    10    below    solution    gas    manufacture    stacks    hydro    input    considerably    exists    tests    45    seek    exhaust    trl    germany    environmentally    date    technique    efficient    25    ce    actual    optimisation    heating    engage    50    gal    initial    theoretical    90    uniformity    combustion    france    plants    tiles    cooler    lab    flue    quantities    networks    implements    birthed    lost    approx    manufacturers    recovery    spain    manufactur    environment    fication    tile    150gj    re    feasibility    business    vali    experimental    introduce    data    extract    certi    total    accounting    30    validity    switzerland    manufacturing    waste    air    massive    effikiln    ceramics    ceramic    opportunity    changers    kiln    plane    denmark    ing    conduct    ex    zones    revealed    reduce    heat    performed    market    portu    economically    manages    confirmed    gases    cooling    iso    manufac    sur    tested    austria   

Project "EFFIKILN" data sheet

The following table provides information about the project.

Coordinator
KORE ITALIA SRL 

Organization address
address: VIA MATTEOTTI 47
city: RUBIERA
postcode: 42048
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Italy [IT]
 Project website http://www.koreitalia.com
 Total cost 71˙429 €
 EC max contribution 50˙000 € (70%)
 Programme 1. H2020-EU.3.3. (SOCIETAL CHALLENGES - Secure, clean and efficient energy)
2. H2020-EU.2.1.1. (INDUSTRIAL LEADERSHIP - Leadership in enabling and industrial technologies - Information and Communication Technologies (ICT))
3. H2020-EU.2.3.1. (Mainstreaming SME support, especially through a dedicated instrument)
 Code Call H2020-SMEINST-1-2016-2017
 Funding Scheme SME-1
 Starting year 2017
 Duration (year-month-day) from 2017-05-01   to  2017-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    KORE ITALIA SRL IT (RUBIERA) coordinator 50˙000.00
2    ERREDI IMPIANTI SRL IT (RUBIERA) participant 0.00

Map

 Project objective

Ceramic tile kilns require large quantities of heat energy; accounting for up to 30% of all ceramic manufac-turing business costs. This represents a massive 150GJ/t, per year, i.e. approx. 10% of Europe’s manufactur-ing industry energy consumption. A market study revealed that energy optimisation of a heating system can considerably reduce energy consumption and costs for combustion plants by up to 50% An average of up to 45% of the total input energy is lost in the kiln through flue gases and in cooling gas exhaust stacks as waste heat. Most current heat recovery methods use air to recover this waste heat from the cooling zones, a method which manages to recover only 25% of this lost energy. As such, there exists an opportunity in the ceramics tiles manufacture to introduce a solution that will make significant impact, both economically and environmentally. EFFIKILN was birthed to exploit up to 90% of waste heat in the cooling zones of the tile manufacturing process using a highly efficient heat recovery technique. Our solution implements hydro-based heat ex-changers directly placed within the structure of cooler, above and below the tile plane, to efficiently extract heat energy for re-use and help improve the quality of ceramic products (flatness and uniformity of the sur-face). To date, we have developed and tested an initial prototype, TRL 7 in our lab and comparison of the theoretical results with the experimental data has confirmed the validity of our solution. It remains for vali-dation tests to be performed in an actual production environment, targeted for Italy, Germany, Spain, Portu-gal, France, UK, the Netherlands, Belgium, Austria, Switzerland and Denmark Through Phase 1 project we will conduct a technical feasibility; risk assessment; establish our distribution networks; engage ceramic tile producers and kiln manufacturers across the globe and seek ISO and CE certi-fication.

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The information about "EFFIKILN" are provided by the European Opendata Portal: CORDIS opendata.

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