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FlexHyJoin SIGNED

Flexible production cell for Hybrid Joining

Total Cost €

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EC-Contrib. €

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Partnership

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Project "FlexHyJoin" data sheet

The following table provides information about the project.

Coordinator
INSTITUT FUER VERBUNDWERKSTOFFE GMBH 

Organization address
address: ERWIN SCHRODINGER STRASSE GEB 58
city: KAISERSLAUTERN
postcode: 67663
website: http://www.ivw.uni-kl.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website https://www.flexhyjoin.eu
 Total cost 5˙868˙683 €
 EC max contribution 4˙141˙347 € (71%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2015
 Funding Scheme IA
 Starting year 2015
 Duration (year-month-day) from 2015-10-01   to  2018-12-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    INSTITUT FUER VERBUNDWERKSTOFFE GMBH DE (KAISERSLAUTERN) coordinator 804˙375.00
2    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 752˙901.00
3    FILL GESELLSCHAFT MBH AT (GURTEN) participant 614˙446.00
4    FUNDACION TECNALIA RESEARCH & INNOVATION ES (DERIO BIZKAIA) participant 482˙750.00
5    CENTRO RICERCHE FIAT SCPA IT (ORBASSANO) participant 400˙250.00
6    GUBESCH THERMOFORMING GMBH DE (WILHELMSDORF) participant 369˙340.00
7    KGR SPA IT (TORINO) participant 308˙660.00
8    EDAG ENGINEERING GMBH DE (WIESBADEN) participant 253˙750.00
9    NEW INFRARED TECHNOLOGIES SL ES (MADRID) participant 154˙875.00
10    LEISTER TECHNOLOGIES AG CH (KAGISWIL) participant 0.00

Map

 Project objective

Multimaterial systems combining metals with thermoplastic fiber reinforced polymer composites (TP-FRPC) are the key for light weight design in the automotive industry. However, the joining of the material partners remains main issue. Currently, no approach exists which sufficiently meets the three core requirements: weight neutrality, cost- and time efficiency and bonding strength. Technologies like adhesive bonding or bolted joints show good results for one or two of the criterions, but not for all three of them. The FlexHyJoin project aims at the development of a joining process for hybrid components, which satisfies all three criterions. Induction Joining (IJ) and Laser Joining (LJ) are combined, since they have complementary fields of application and most of all they do not require additional material and are therefore weight neutral joining methods. Thus, the full lightweight potential is preserved. Additionally, a surface texturing method for the metal is integrated in the approach, which leads to a form closure bonding, providing a high mechanical bonding performance. Finally, a main aspect of the FlexHyJoin project is to integrate the surface texturing as well as both joining methods in a single, continuous, and fully automatized pilot process with an overall process control and supervision system. This leads to a maximum of time- and cost-efficiency and will allow the future application of the approach in the mass production of automotives. The key for the automation is an online process control and quality assurance. The FlexHyJoin project provides an essential enabler technology for future mobility concepts. The final result is an innovative joining process for fiber reinforced polymers and metals, suiting the strict requirements of automotive industry and enabling the broad application of hybrid material systems.

 Deliverables

List of deliverables.
Final validation of the FlexHyJoin approach Documents, reports 2019-04-15 12:42:35
Final validation of the prototype production cell Documents, reports 2019-04-15 12:42:35
Demonstrator part – Manufacturing of demonstrator parts, description of process achievements and limits Demonstrators, pilots, prototypes 2019-04-15 12:42:35
Final validation of the demonstrator part Documents, reports 2019-04-15 12:42:35
FlexHyJoin Project Website Websites, patent fillings, videos etc. 2019-05-30 19:05:32
Dissemination materials Websites, patent fillings, videos etc. 2019-05-30 19:05:29
Periodic newsletters, posters, and videos Websites, patent fillings, videos etc. 2019-05-30 19:05:33

Take a look to the deliverables list in detail:  detailed list of FlexHyJoin deliverables.

 Publications

year authors and title journal last update
List of publications.
2016 Christoph Engelmann, Johannes Eckstaedt, Alexander Olowinsky, Mirko Aden, Viktor Mamuschkin
Experimental and Simulative Investigations of Laser Assisted Plastic-metal-joints Considering Different Load Directions
published pages: 1118-1129, ISSN: 1875-3892, DOI: 10.1016/j.phpro.2016.08.117
Physics Procedia 83 2019-06-19

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The information about "FLEXHYJOIN" are provided by the European Opendata Portal: CORDIS opendata.

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