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Z-BRE4K SIGNED

Strategies and Predictive Maintenance models wrapped around physical systems for Zero-unexpected-Breakdowns and increased operating life of Factories

Total Cost €

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EC-Contrib. €

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Partnership

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Project "Z-BRE4K" data sheet

The following table provides information about the project.

Coordinator
ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE 

Organization address
address: CALLE RELVA TORNEIROS 27A
city: PORRINO
postcode: 36410
website: www.aimen.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Project website https://www.z-bre4k.eu/
 Total cost 7˙214˙521 €
 EC max contribution 5˙992˙495 € (83%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FOF-2017
 Funding Scheme IA
 Starting year 2017
 Duration (year-month-day) from 2017-10-01   to  2021-03-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    ASOCIACION DE INVESTIGACION METALURGICA DEL NOROESTE ES (PORRINO) coordinator 518˙000.00
2    BRUNEL UNIVERSITY LONDON UK (UXBRIDGE) participant 715˙057.00
3    ECOLE POLYTECHNIQUE FEDERALE DE LAUSANNE CH (LAUSANNE) participant 567˙500.00
4    PHILIPS CONSUMER LIFESTYLE BV NL (EINDHOVEN) participant 556˙535.00
5    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) participant 492˙718.00
6    ATLANTIS ENGINEERING AE EL (THESSALONIKI) participant 440˙300.00
7    ASOCIACION DE EMPRESAS TECNOLOGICAS INNOVALIA ES (BILBAO) participant 415˙625.00
8    INTERUNIVERSITAIR MICRO-ELECTRONICA CENTRUM BE (LEUVEN) participant 351˙250.00
9    SACMI COOPERATIVA MECCANICI IMOLA SOCIETA COOPERATIVA IT (IMOLA) participant 330˙750.00
10    HOLONIX SRL IT (MEDA (MB)) participant 323˙750.00
11    TRIMEK SA ES (ZUYA ALAVA) participant 272˙562.00
12    AUTOTECH ENGINEERING SL ES (BIZKAIA) participant 249˙109.00
13    Centro di Ricerca e Innovazione tecnologica srl IT (VIGNOLA) participant 237˙125.00
14    CORE INNOVATION AND TECHNOLOGY OE EL (CHALKIS) participant 195˙125.00
15    INOVA+ - INNOVATION SERVICES, SA PT (MATOSINHOS) participant 169˙137.00
16    FUNDACION AIC AUTOMOTIVE INTELLIGENCE CENTER FUNDAZIOA ES (Amorebieta-Etxano) participant 80˙950.00
17    CDS LAVORAZIONE MATERIE PLASTICHE SRL IT (PIACENZA) participant 77˙000.00

Map

 Project objective

Maintenance in general and predictive maintenance strategies in particular should now face very significant challenges to deal with the evolution of the equipment, instrumentation and manufacturing processes they should support. Preventive maintenance strategies designed for traditional highly repetitive and stable mass production processes based on predefined components and machine behaviour models are no longer valid and more predictive-prescriptive maintenance strategies are needed. The Z-Break solution comprises the introduction of eight (8) scalable strategies at component, machine and system level targeting (1) the prediction occurrence of failure (Z-PREDICT), (2) the early detection of current or emerging failure (Z-DIAGNOSE), (3) the prevention of failure occurrence, building up, or even propagation in the production system (Z-PREVENT), (4) the estimation of the remaining useful life of assets (Z-ESTIMATE), (5) the management of the aforementioned strategies through event modelling, KPI monitoring and real-time decision support (Z-MANAGE), (6) the replacement, reconfiguration, re-use, retirement, and recycling of components/assets (Z-REMEDIATE), (7) synchronizing remedy actions, production planning and logistics (Z-SYNCHRONISE), (8) preserving the safety, health, and comfort of the workers (Z-SAFETY). Z-Bre4k impact to the European manufacturing industry and the society can be summarised in the following: (i) increase of the in-service efficiency by 24%, (ii) reduced accidents, (iii) increased Verification according to objectives, (iv) 400 new jobs created and (v) over €42M ROI for the consortium. To do that we have brought together a total of seventeen (17) EU-based partners, representing both industry and academia, having ample experience in cutting-edge technologies and active presence in the EU manufacturing.

 Deliverables

List of deliverables.
Data Management Plan (DMP) Documents, reports 2020-01-27 15:01:49
Z-Bre4k strategies and policies Documents, reports 2020-01-27 15:01:48
1st Interim Plan for the Exploitation and Dissemination of Results (PEDR) Documents, reports 2020-01-27 15:01:49
Z-Bre4k system architecture Documents, reports 2020-01-27 15:01:50
Z-Bre4k SoA analysis Documents, reports 2020-01-27 15:01:47
Incorporation of AUTOWARE and certain extensions in Z-Bre4k Documents, reports 2020-01-27 15:01:49
Project Website Other 2020-01-27 15:01:48
Z-Bre4k semantic modelling Documents, reports 2020-01-27 15:01:47
IDS, connectors and containers ready for integration with AUTOWARE OS Documents, reports 2020-01-27 15:01:47
KRI models and tools for FMECA and criticality analysis Documents, reports 2020-01-27 15:01:47

Take a look to the deliverables list in detail:  detailed list of Z-BRE4K deliverables.

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The information about "Z-BRE4K" are provided by the European Opendata Portal: CORDIS opendata.

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