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REProMag

Resource Efficient Production Route for Rare Earth Magnets

Total Cost €

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EC-Contrib. €

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Partnership

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Project "REProMag" data sheet

The following table provides information about the project.

Coordinator
OBE OHNMACHT & BAUMGARTNER GMBH & CO KG 

Organization address
address: TURNSTRASSE 22
city: ISPRINGEN
postcode: 75228
website: n.a.

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.repromag-project.eu
 Total cost 5˙726˙365 €
 EC max contribution 5˙726˙365 € (100%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2014
 Funding Scheme RIA
 Starting year 2015
 Duration (year-month-day) from 2015-01-01   to  2017-12-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    OBE OHNMACHT & BAUMGARTNER GMBH & CO KG DE (ISPRINGEN) coordinator 1˙122˙375.00
2    THE UNIVERSITY OF BIRMINGHAM UK (BIRMINGHAM) participant 631˙297.00
3    FOTEC FORSCHUNGS- UND TECHNOLOGIETRANSFER GMBH AT (WIENER NEUSTADT) participant 480˙828.00
4    SENNHEISER ELECTRONIC GMBH & CO KG DE (WEDEMARK) participant 477˙443.00
5    SIEMENS AKTIENGESELLSCHAFT DE (MUNCHEN) participant 459˙143.00
6    MONTANUNIVERSITAET LEOBEN AT (LEOBEN) participant 379˙000.00
7    LITHOZ GMBH AT (WIEN) participant 342˙375.00
8    TEKS SARL FR (MONTGENEVRE) participant 334˙531.00
9    PT+A GMBH POWDER TECHNOLOGIES + ADDITIVES DE (DRESDEN) participant 315˙311.00
10    STEINBEIS 2I GMBH DE (STUTTGART) participant 305˙690.00
11    HAGE SONDERMASCHINENBAU GMBH & CO KG AT (OBDACH) participant 286˙250.00
12    INSTITUT JOZEF STEFAN SI (LJUBLJANA) participant 251˙593.00
13    NPL MANAGEMENT LIMITED UK (MIDDLESEX) participant 143˙927.00
14    STEINBEIS INNOVATION GGMBH DE (STUTTGART) participant 101˙685.00
15    TECHNISCHE UNIVERSITAET WIEN AT (WIEN) participant 94˙912.00

Map

 Project objective

The overall objective of the REProMag project is to develop and validate an innovative, resource-efficient manufacturing route (SDS process) for Rare Earth magnets that allows for the economically efficient production of net-shape magnetic parts with complex structures and geometries, while being 100% waste-free along the whole manufacturing chain. The new Shaping, Debinding and Sintering (SDS) process for Rare Earth magnets is an innovative automated manufacturing route to realise complex 3D- and multilayered parts; resulting in a significant increase in the material efficiency of at least 30% during manufacturing; while at the same time allowing additional geometrical features such as threads, cooling channels, small laminations/segments (e.g. to increase the efficiency of electrical motors) and structural optimisations such as lightweight-structures or the joint-free realisation. As part of the project, the possibility to produce hybrid parts such as an improved moving-coil transducer for headphones, loudspeakers and microphones will be evaluated. The SDS process allows a new level of sustainability in production, as the energy efficiency along the whole manufacturing chain can be increased by more than 30% when compared to conventional production routes. Moreover, the used raw material is 100% recycled and can be again recycled in the same way at the end of the lifetime of the products. In short, the innovative REProMag SDS process has the potential to manufacture complex structures of high quality and productivity with minimum use of material and energy, resulting in significant economic advantages compared to conventional manufacturing. The REProMag project is a highly innovative combination of applied research, technology development and integration, resulting in small-scale prototypes and a closely connected demonstration activity clearly showing the technical feasibility of the REProMag SDS processing route in a near to operational environment.

 Deliverables

List of deliverables.
REProMag 6-monthly newsletters Websites, patent fillings, videos etc. 2019-10-08 14:16:43
Working demonstration: Headphones/mircophones containing transducers which contain magnetic parts produced by the SDS processing route Demonstrators, pilots, prototypes 2019-10-08 14:16:44
Training materials Documents, reports 2019-10-08 14:16:43
REProMag web presence strategy report Documents, reports 2019-10-08 14:16:42
Report on Press releases Websites, patent fillings, videos etc. 2019-10-08 14:16:43
Life Cycle Assessment benchmarking and report for the SDS manufacturing method Documents, reports 2019-10-08 14:16:44
Miniaturised magnet rotors for electrical motors/generators manufactured by the SDS processing route Demonstrators, pilots, prototypes 2019-03-06 11:24:11
Life Cycle Cost report Documents, reports 2019-03-06 11:23:47
Health and safety report for the development of the SDS manufacturing route Documents, reports 2019-03-06 11:13:42
Final publication Documents, reports 2019-03-06 11:13:42
REProMag 3 short videos Websites, patent fillings, videos etc. 2019-03-06 11:13:42
Intermediate and final plan for the use and dissemination of the results Documents, reports 2019-03-06 11:13:41
Life Cycle Assessment benchmarking and report for conventional manufacturing Documents, reports 2019-03-06 11:13:41
REProMag project leaflet Websites, patent fillings, videos etc. 2019-03-06 11:13:42
Literature review: RE magnets, associated recycling methods and environmental considerations Documents, reports 2019-03-06 11:13:41
Draft Dissemination and exploitation plan Documents, reports 2019-03-06 11:13:41
REProMag Corporate Identity Documents, reports 2019-03-06 11:13:41
REProMag project website Websites, patent fillings, videos etc. 2019-03-06 11:13:42
Final environmental and economic report: Considerations and future guidance Documents, reports 2019-03-06 11:13:42
Demonstrator parts RE magnets according to specification Demonstrators, pilots, prototypes 2019-03-06 11:13:42

Take a look to the deliverables list in detail:  detailed list of REProMag deliverables.

 Publications

year authors and title journal last update
List of publications.
2017 C. Kukla, J. Gonzalez-Gutierrez, S. Cano-Cano, S. Hampel, C. Burkhardt, T. Moritz, C. Holzer
Fused Filament Fabrication (FFF) of PIM Feedstocks
published pages: , ISSN: , DOI:
VI Congreso Iberoamericano de Pulvimetalurgia 7 June 2017 2019-05-27
2017 J. Gonzalez-Gutierez, D. Godec, R. Guráň, M. Spoerk, C. Kukla, C. Holzer
3D Printing Conditions Determination For Feedstock Used In Fused Filament Fabrication (FFF) Of 17-4PH Stainless Steel Parts
published pages: 117-120, ISSN: 0543-5846, DOI:
Metalurgija, Volume 57 Issue 1-2 2017 2019-05-27
2016 P. Imgrund, O. Weber, T. Schlauf, K. Pischang, L. Pickering, A. Walton, J. Gonzalez-Gutierrez, C. Kukla, C. Burkhardt
Metal Injection Moulding of NdFeB Based On Recycled Powders
published pages: , ISSN: , DOI:
World PM 2016 9 October 2016 2019-05-27
2017 Christian Kukla, Joamin Gonzalez-Gutierrez, Ivica Duretek, Stephan Schuschnigg, Clemens Holzer
Effect of particle size on the properties of highly-filled polymers for fused filament fabrication
published pages: 190006, ISSN: , DOI: 10.1063/1.5016795
AIP Conference Proceedings volume 1914 2017 2019-05-27
2017 C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton
Tailored Metal Injection Moulding Of Isotropic NdFeB Hard Magnets Based On Recycled Powders With And Without Nd-Additions
published pages: , ISSN: , DOI:
Euro PM2017 1 October 2017 2019-05-27
2016 C. Burkhardt, P. Freigassner, O. Weber, P. Imgrund, S. Hampel
Fused Filament Fabrication (FFF) of 316L Green Parts for the MIM process
published pages: , ISSN: , DOI:
World PM 2016 9 October 2016 2019-05-27
2016 N. Hillier, M. J. Hall, S. Turner, S. A. C. Harmon, C. C. A. Hoare and H. J. Rossiter
Characterization of bulk rare-earth permanent magnets with complex geometries
published pages: P2-31, ISSN: , DOI:
REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications 28 August 2016 2019-05-27
2016 C. Kukla, I. Duretek, S. Schuschnigg, J. Gonzalez-Gutierrez, C. Holzer
Properties for PIM Feedstocks Used in Fused Filament Fabrication
published pages: , ISSN: , DOI:
World PM 2016 9 October 2016 2019-05-27
2017 C. Burkhardt, O. Weber, B. Podmiljsak, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. R. Harris, A. Walton
Isotropic NdFeB hard magnets: MIM production using recycled powders with and without Nd additions
published pages: 75-80, ISSN: 2055-6667, DOI:
PIM Powder Injection Moulding International, Vol. 11 No. 4, MIM of isotropic NdFeB hard magnets December 2017 2019-05-27
2017 C. Kukla, J. Gonzalez-Gutierrez, C. Burkhardt, O. Weber, C. Holzer
The production of magnets by FFF - Fused Filament Fabrication
published pages: 6, ISSN: , DOI:
EuroPM2017 1 October 2017 2019-05-27
2017 J. Gonzalez-Gutierrez, I. Duretek, C. Holzer, F. Arbeiter, C. Kukla
Filler Content and Properties of Highly Filled Filaments for Fused Filament Fabrication of Magnets
published pages: , ISSN: , DOI:
ANTEC® 2017 9 May 2017 2019-05-27
2017 C. Burkhardt, O. Weber, B. Podmiljsak , J. Gonzalez-Gutierrez , C. Kukla , M.J. Degri , I.R. Harris, A. Walton
Ressourceneffiziente Herstellung von MIM-Hartmagneten aus Recyclingmaterial in einem geschlossenen Materialkreislauf
published pages: , ISSN: , DOI:
Pulvermetallurgie - Schlüssel zu Mobilität, Pulvermetallurgie in Wissenschaft und Praxis, Band 33 November 2017 2019-05-27
2017 J. Gonzalez-Gutierrez, D. Godec, C. Kukla, T. Schlauf, C. Burkhardt, C. Holzer
Shaping, debinding and sintering of steel components via fused filament fabrication
published pages: 99, ISSN: , DOI:
CIM 2017 Computer Integrated Manufacturing and High Speed Machining, Volume 16 8 June 2017 2019-05-27
2016 M. Spörk, J. Gonzalez-Gutierrez, C. Kuklab and S. Schuschnigg, C. Holzer
Special Materials and Technologies for Fused Filament Fabrication
published pages: , ISSN: , DOI:
PPS-2016 Polymer Processing Society Asia/Australia Conference 11 October 2016 2019-05-27
2016 C. Burkhardt, P. Imgrund, O. Weber, T. Schlauf, K. Pischang, J. Gonzalez-Gutierrez, C. Kukla, M. Degri, I. Rex Harris, L. Pickering, A. Walton
Metal Injection Moulding of NdFeB based on Recycled Powders
published pages: O2-1200, ISSN: , DOI:
REPM 2016 - 24th International Workshop on Rare Earth and Future Permanent Magnets and Their Applications 28 August 2016 2019-05-27
2017 B. Williams
New approach to production of PIM rare earth magnets
published pages: 88-89, ISSN: 2055-6667, DOI:
PIM Powder Injection Moulding International, Vol. 11 No. 1, PIM at World PM2016: Part 3 March 2017 2019-05-27
2016 Ali Gooneie, Joamin Gonzalez-Gutierrez, Clemens Holzer
Atomistic Modelling of Confined Polypropylene Chains between Ferric Oxide Substrates at Melt Temperature
published pages: 361, ISSN: 2073-4360, DOI: 10.3390/polym8100361
Polymers 8/12 2019-05-27
2016 C. Huber, C. Abert, F. Bruckner, M. Groenefeld, O. Muthsam, S. Schuschnigg, K. Sirak, R. Thanhoffer, I. Teliban, C. Vogler, R. Windl, D. Suess
3D print of polymer bonded rare-earth magnets, and 3D magnetic field scanning with an end-user 3D printer
published pages: 162401, ISSN: 0003-6951, DOI: 10.1063/1.4964856
Applied Physics Letters 109/16 2019-04-03
2015 Christian Kukla, Ivica Duretek, Joamin Gonzalez-Gutierrez, Clemens Holzer
Rheological Behaviour of Bronze Feedstocks at Low Shear Rates
published pages: , ISSN: , DOI:
EuroPM2015 October 2015 2019-05-24
2015 Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon
A novel experimental determination of the magnetometric self-demagnetization factor
published pages: 1514, ISSN: , DOI:
ICM 2015 July 2015 2019-05-24
2015 Christian Kukla, Ivica Duretek, Stephan Schuschnigg, Joamin Gonzalez-Gutierrez, Ali Gooneie, Clemens Holzer
Study of rheological behaviour of stainless steel feedstock taking into account the thermal effects
published pages: 46-49, ISSN: , DOI:
IBEREO15 - Challenges in rheology and product development 7 September 2015 2019-05-24
2015 Carlo Burkhardt
Ressourceneffiziente Herstellung von NdFeB-Hartmagneten aus Recyclingmaterial
published pages: 115-121, ISSN: , DOI:
Focus Werkstoffe, Pforzheimer Werkstofftag 2015 Band 153, 2015 2019-05-24
2015 Nicholas Hillier, Michael Hall, Steven Turner and Stuart Harmon
Measurement of the DC Properties of Permanent Magnets Using a Pulsed Field Magnetometer
published pages: 2369, ISSN: , DOI:
ICM 2015 July 2015 2019-05-24
2017 G. Mitteramskogler, M. Schwentenwein, S. Seisenbacher, C. Burkhardt, O. Weber, C. Gierl-Mayer
Lithographic Additive Manufacturing of Metal-Based Suspensions
published pages: , ISSN: , DOI:
Euro PM2017 1 October 2017 2019-05-27

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