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Bionic Aircraft

Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle

Total Cost €

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EC-Contrib. €

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Partnership

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Project "Bionic Aircraft" data sheet

The following table provides information about the project.

Coordinator
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. 

Organization address
address: HANSASTRASSE 27C
city: MUNCHEN
postcode: 80686
website: www.fraunhofer.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.bionic-aircraft.eu
 Total cost 7˙968˙812 €
 EC max contribution 6˙441˙062 € (81%)
 Programme 1. H2020-EU.3.4. (SOCIETAL CHALLENGES - Smart, Green And Integrated Transport)
 Code Call H2020-MG-2015_TwoStages
 Funding Scheme RIA
 Starting year 2016
 Duration (year-month-day) from 2016-09-01   to  2019-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) coordinator 2˙119˙684.00
2    FUNDACION TECNALIA RESEARCH & INNOVATION ES (DERIO BIZKAIA) participant 1˙095˙637.00
3    HEXAGON METROLOGY SPA IT (MONCALIERI) participant 990˙000.00
4    TEKNA PLASMA EUROPE FR (MACON) participant 760˙446.00
5    CENIT AKTIENGESELLSCHAFT DE (STUTTGART) participant 731˙936.00
6    AIRBUS OPERATIONS GMBH DE (HAMBURG) participant 598˙375.00
7    ASOCIACION ESPANOLA DE NORMALIZACION ES (MADRID) participant 89˙250.00
8    ENLYTE LTD UK (GLOUCESTER) participant 55˙732.00
9    HEXAGON TECHNOLOGY CENTER GMBH CH (HEERBRUGG) participant 0.00
10    LZN LASER ZENTRUM NORD GMBH DE (HAMBURG) participant 0.00
11    TECHNISCHE UNIVERSITAT HAMBURG DE (HAMBURG) participant 0.00

Map

 Project objective

Additive Layer Manufacturing (ALM) processes can significantly contribute to the demanding task within the Strategic Research and Innovation Agenda (SRIA) to reduce the impact of aviation on the environment. The unique manufacturing process of ALM technologies promises great weight saving potential, due to the possibility to produce bionically optimized lightweight structures of high complexity in a resource efficient way with a material exploitation of >90%. Airbus envisions completely new types of aircrafts, inspired by biomimetic, which will only be manufacturable by a broad application of ALM. Unfortunately, the design process as well as manufacturing process itself is time consuming and expensive, limiting the applicability in the aerospace industry. To overcome these barriers and to be able to exploit the potential ALM offers to reduce emissions along the entire life-cycle of an aircraft, the following developments are planned: • automated ALM design process to significantly reduce time and costs for bionic lightweight design • energy efficient and highly productive ALM process with innovative beam shaping optics to lower costs of manufacturing and reduce emissions during manufacturing • new high strength ALM aluminium material to increase the lightweight potential of ALM structures • integrity system for complex ALM parts for integrity check and avoidance of deficient parts • innovative NDT and repair methods for highly complex ALM parts to increase service life • recycling method for ALM parts to avoid disposal • innovative after sales supply chain based on ALM to reduce emission for spare parts production and logistics With these developments, the project will raise the potential of ALM-technology and biomimetic design methodologies and will reduce the impact of aviation on the environment along the entire product-life-cycle of an airplane (Design & Product Development; Manufacturing; Operation; Maintenance, Repair, Overhaul; Recycling; Disposal)

 Deliverables

List of deliverables.
Report on the contribution to the standardization system Documents, reports 2020-03-03 14:39:22
Leaflet, posters and brochures Websites, patent fillings, videos etc. 2020-03-03 14:39:22
Project website Websites, patent fillings, videos etc. 2020-03-03 14:39:21
Pre-exploitation Plan for each partner Documents, reports 2020-03-03 14:39:21

Take a look to the deliverables list in detail:  detailed list of Bionic Aircraft deliverables.

 Publications

year authors and title journal last update
List of publications.
2018 S. Ruffa, S. Meile
Innovative in-process and in-line quality assurance systems for additive layer manufacturing
published pages: , ISSN: , DOI:
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation 2020-03-03
2019 Galarza, N.; Rubio, B.; Bereziartua, A.; Lozano, I.; Gascon, Jaime; Atxaga, G.; Perez, J.; Rubio, J.
IN-SERVICE INSPECTION OF AERONAUTICS PARTS PRODUCED BY ADDITIVE LAYER MANUFACTURING (ALM) - in the framework of Bionic Aircraft project (GA nº 690689)
published pages: , ISSN: , DOI:
Proceedings of AEND 2019 1 2020-03-03
2018 M. Parco, A. Gomez, I. Fagoaga, G. Barykin, C. Vaquero
Repair of Al components by low temperature high velocity combustion spraying for aeronautic applications
published pages: , ISSN: , DOI:
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation 2020-03-03
2019 A. Gomez, M. Parco, G. Barykin
High-velocity combustion spraying of Aluminum base alloys for repair applications
published pages: 866, ISSN: , DOI:
Euromat 2019 Abstract Book 2020-03-03
2018 T. Wischeropp, D. Jutkuhn
Optimization of the Laser Additive Manufacturing Process by Beam Shaping
published pages: , ISSN: , DOI:
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation 2020-03-03
2018 J. Michael
Innovative workflow for bionic design and structural optimization of ALM parts
published pages: , ISSN: , DOI:
8th EASN - CEAS International Conference on Manufacturing for Growth & Innovation 2020-03-03
2019 Tim Marten Wischeropp, Claus Emmelmann, Milan Brandt, Aaron Pateras
Measurement of actual powder layer height and packing density in a single layer in selective laser melting
published pages: 176-183, ISSN: 2214-8604, DOI: 10.1016/j.addma.2019.04.019
Additive Manufacturing 28 2020-03-03
2019 T. Wischeropp, C. Emmelmann, H. Tarhini
Influence of Laser Beam Profile on Selective Laser Meting Process of AlSi10M
published pages: , ISSN: , DOI:
2019 ICALEO Conference Proceedings 2020-03-03
2017 Ph. Imgrund
BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle
published pages: , ISSN: , DOI:
The Bionic Network Event 2017 2020-03-03
2017 M. Lippert, M. Gralow
Changing Design Approaches – Bionic Design with Additive Manufacturing
published pages: , ISSN: , DOI:
Wie Simulation helfen kann, additive Fertigungs-maschinen leistungsfähiger und zuverlässiger zu machen 2020-03-03
2017 Ph. Imgrund
BionicAircraft - Increasing resource efficiency of aviation through implementation of ALM technology and bionic design in all stages of an aircraft life cycle
published pages: , ISSN: , DOI:
AM-Motion European Strategic Approach on Additive Manufacturing 2020-03-03
2017 T. Wischeropp, J. Diaz del Castillo, C. Emmelmann, D. Herzog, M. Brandt
Simulation of effect of laser beam profile on SLM process
published pages: , ISSN: , DOI:
APICAM 1st Asia-Pacific Conference on Additive Manufacturing 2020-03-03
2017 M. Canisius, M. Gralow
Adding Value with 3D Printing – Requirements for User, Design and Simulation
published pages: , ISSN: , DOI:
2017 European Altair Technology Conference: Presentation on Bionic Design Automisation 2020-03-03
2017 F. Teng, M. Gralow
New high-strength Aluminium Alloys and Bionic Design for the SLM Process
published pages: , ISSN: , DOI:
Symposium on resource efficient manufacturing of functional components made of technical metals 2020-03-03
2017 M. Gralow, M. Canisius
Bionik als Wegweiser für die Additive Fertigung
published pages: , ISSN: , DOI:
2. VDI Fachtagung “Industrielle Anwendung der Bionik” 2020-03-03
2018 Ph. Imgrund
Resource efficient 3D printing: New high-strength aluminium alloys and bionic design
published pages: , ISSN: , DOI:
ADDITIVE 2018 Conference 2020-03-03
2018 M. Gralow; H. Blunk; P. Imgrund; D. Herzog; C. Emmelmann
Design Guidelines for adequate support types with regard to different use cases in the field of laser beam melting – Leading towards automated support generation
published pages: , ISSN: , DOI:
Proceedings of Rapid Tech 2018, Erfurt 2020-03-03

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The information about "BIONIC AIRCRAFT" are provided by the European Opendata Portal: CORDIS opendata.

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