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AManECO SIGNED

ASSESSMENT OF ADDITIVE MANUFACTURING LIMITS FOR ECO-DESIGN OPTIMIZATION IN HEAT EXCHANGERS

Total Cost €

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EC-Contrib. €

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Partnership

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 AManECO project word cloud

Explore the words cloud of the AManECO project. It provides you a very rough idea of what is the project "AManECO" about.

simulations    purpose    efficiency    roughness    limits    lci    samples    nevertheless    processed    horizons    aviation    metal    small    optimization    performance    hx    eco    melting    heat    dramatically    ing    stiffness    wall    database    additive    strength    30    designed    gained    amaneco    multidisciplinary    market    questions    walls    manufacturing    shape    slm    simulation    capability    fit    eng    718    10    weight    optimize    thickness    material    cfd    waste    parts    predict    gas    epsilon    laser    innovative    aerothermal    global    designs    am    angle    equivalent    mu    acute    optimized    inventory    alsi7mg0    scraps    gaps    experts    tuhh    time    fem    representative    holes    thin    layers    besides    cycle    ctme    manufactured    surface    lortek    life    manufacture    created    evaluation    15    mechanical    soa    cidetec    resistance    overhang    consequently    solved    exchangers    selective    limitations    regarding    numerical    inco    characterization    pressure    knowing    tightness    reduce    finish    initial    materials    radically   

Project "AManECO" data sheet

The following table provides information about the project.

Coordinator
LORTEK S COOP 

Organization address
address: ARRANOMENDIA KALEA 4 A
city: ORDIZIA
postcode: 20240
website: www.lortek.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Total cost 1˙501˙232 €
 EC max contribution 1˙501˙232 € (100%)
 Programme 1. H2020-EU.3.4.5.5. (ITD Engines)
 Code Call H2020-CS2-CFP09-2018-02
 Funding Scheme CS2-RIA
 Starting year 2019
 Duration (year-month-day) from 2019-10-01   to  2022-09-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    LORTEK S COOP ES (ORDIZIA) coordinator 490˙250.00
2    TECHNISCHE UNIVERSITAT HAMBURG DE (HAMBURG) participant 350˙375.00
3    FIT PRODUCTION GMBH DE (LUPBURG) participant 301˙587.00
4    MONDRAGON GOI ESKOLA POLITEKNIKOA JOSE MARIA ARIZMENDIARRIETA S COOP ES (ARRASATE) participant 118˙118.00
5    FUNDACION CENTRO TECNOLOGICO DE MIRANDA DE EBRO ES (MIRANDA DE EBRO BURGOS) participant 80˙882.00
6    EPSILON INGENIERIE FR (TOULOUSE) participant 80˙062.00
7    FUNDACION CIDETEC ES (SAN SEBASTIAN) participant 79˙956.00

Map

 Project objective

Selective Laser Melting (SLM) is key for improved design and production process of aviation parts. Applied to heat exchangers (HX), it could dramatically improve global eco‐efficiency through access to radically new designs and open horizons in terms of shape, weight, efficiency. Nevertheless, some questions need to be solved regarding capability of Additive Manufacturing (AM) to manufacture thin walls, small holes/gaps, low overhang angle, resulting surface roughness and mechanical strength. AManECO aims to enhance knowledge of metal AM and, specifically, the capability of SLM process to manufacture thin layers and wall thickness with adequate surface finish using AlSi7Mg0.6 and INCO 718 materials. In particular, to investigate aerothermal and mechanical performance of thin walls, to predict them in the design of AM-HX and consequently, be able to optimize the HX´s design process in an Eco-friendly way after knowing the limits of the metal AM technology. For this purpose, testing samples will be designed and manufactured to characterize in terms of surface properties, pressure resistance and gas tightness evaluation, equivalent stiffness and aerothermal properties. Besides, numerical studies based on FEM and CFD simulations will be done. Then, a representative design of HX based on the initial SOA of AM limitations will be optimized with the gained knowledge. These designs, before and after optimization, will be processed and characterized. Then, a Life Cycle Inventory (LCI) database will be created to evaluate the ECO potential of the innovative HX. AManECO will enable to: - Increase efficiency of HX up to 10%. - Reduce the overall of HX manufacturing costs by 30%. - Reduce material waste and scraps by 15 % per component. - Reduce time-to market up to 1 month. A multidisciplinary consortium, with experts in HX design and AM (TUHH, LORTEK, FIT), samples characterization (CIDETEC, MU-ENG), numerical simulation (EPSILON, TUHH), and life cycle assessment and eco-design (CTME), has been defined.

 Deliverables

List of deliverables.
Data Management Plan Open Research Data Pilot 2020-02-20 18:06:14

Take a look to the deliverables list in detail:  detailed list of AManECO deliverables.

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The information about "AMANECO" are provided by the European Opendata Portal: CORDIS opendata.

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