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AManECO SIGNED

ASSESSMENT OF ADDITIVE MANUFACTURING LIMITS FOR ECO-DESIGN OPTIMIZATION IN HEAT EXCHANGERS

Total Cost €

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EC-Contrib. €

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Partnership

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 AManECO project word cloud

Explore the words cloud of the AManECO project. It provides you a very rough idea of what is the project "AManECO" about.

stiffness    weight    surface    holes    market    shape    multidisciplinary    experts    aviation    manufacture    walls    performance    gaps    fit    laser    optimization    heat    exchangers    global    nevertheless    small    processed    innovative    tightness    cycle    lortek    finish    designed    inventory    acute    hx    questions    thin    mu    knowing    characterization    representative    samples    cidetec    purpose    simulations    amaneco    database    ctme    overhang    besides    strength    30    slm    gas    regarding    manufacturing    time    selective    material    simulation    evaluation    capability    limitations    materials    parts    reduce    aerothermal    solved    efficiency    am    radically    fem    horizons    created    thickness    additive    life    10    designs    718    manufactured    numerical    inco    tuhh    15    roughness    angle    resistance    optimize    mechanical    eng    eco    ing    consequently    alsi7mg0    melting    soa    layers    dramatically    cfd    equivalent    predict    optimized    epsilon    waste    metal    gained    wall    scraps    pressure    lci    initial    limits   

Project "AManECO" data sheet

The following table provides information about the project.

Coordinator
LORTEK S COOP 

Organization address
address: ARRANOMENDIA KALEA 4 A
city: ORDIZIA
postcode: 20240
website: www.lortek.es

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Spain [ES]
 Total cost 1˙501˙232 €
 EC max contribution 1˙501˙232 € (100%)
 Programme 1. H2020-EU.3.4.5.5. (ITD Engines)
 Code Call H2020-CS2-CFP09-2018-02
 Funding Scheme CS2-RIA
 Starting year 2019
 Duration (year-month-day) from 2019-10-01   to  2022-09-30

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    LORTEK S COOP ES (ORDIZIA) coordinator 490˙250.00
2    TECHNISCHE UNIVERSITAT HAMBURG DE (HAMBURG) participant 350˙375.00
3    FIT PRODUCTION GMBH DE (LUPBURG) participant 301˙587.00
4    MONDRAGON GOI ESKOLA POLITEKNIKOA JOSE MARIA ARIZMENDIARRIETA S COOP ES (ARRASATE) participant 118˙118.00
5    FUNDACION CENTRO TECNOLOGICO DE MIRANDA DE EBRO ES (MIRANDA DE EBRO BURGOS) participant 80˙882.00
6    EPSILON INGENIERIE FR (TOULOUSE) participant 80˙062.00
7    FUNDACION CIDETEC ES (SAN SEBASTIAN) participant 79˙956.00

Map

 Project objective

Selective Laser Melting (SLM) is key for improved design and production process of aviation parts. Applied to heat exchangers (HX), it could dramatically improve global eco‐efficiency through access to radically new designs and open horizons in terms of shape, weight, efficiency. Nevertheless, some questions need to be solved regarding capability of Additive Manufacturing (AM) to manufacture thin walls, small holes/gaps, low overhang angle, resulting surface roughness and mechanical strength. AManECO aims to enhance knowledge of metal AM and, specifically, the capability of SLM process to manufacture thin layers and wall thickness with adequate surface finish using AlSi7Mg0.6 and INCO 718 materials. In particular, to investigate aerothermal and mechanical performance of thin walls, to predict them in the design of AM-HX and consequently, be able to optimize the HX´s design process in an Eco-friendly way after knowing the limits of the metal AM technology. For this purpose, testing samples will be designed and manufactured to characterize in terms of surface properties, pressure resistance and gas tightness evaluation, equivalent stiffness and aerothermal properties. Besides, numerical studies based on FEM and CFD simulations will be done. Then, a representative design of HX based on the initial SOA of AM limitations will be optimized with the gained knowledge. These designs, before and after optimization, will be processed and characterized. Then, a Life Cycle Inventory (LCI) database will be created to evaluate the ECO potential of the innovative HX. AManECO will enable to: - Increase efficiency of HX up to 10%. - Reduce the overall of HX manufacturing costs by 30%. - Reduce material waste and scraps by 15 % per component. - Reduce time-to market up to 1 month. A multidisciplinary consortium, with experts in HX design and AM (TUHH, LORTEK, FIT), samples characterization (CIDETEC, MU-ENG), numerical simulation (EPSILON, TUHH), and life cycle assessment and eco-design (CTME), has been defined.

 Deliverables

List of deliverables.
Data Management Plan Open Research Data Pilot 2020-02-20 18:06:14

Take a look to the deliverables list in detail:  detailed list of AManECO deliverables.

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The information about "AMANECO" are provided by the European Opendata Portal: CORDIS opendata.

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