SUPERSONIC

SUPERSONIC DEPOSITION OF NANOSTRUCTURED SURFACES

 Coordinatore AKADEMIA GORNICZO-HUTNICZA IM. STANISLAWA STASZICA W KRAKOWIE 

 Organization address address: AL ADAMA MICKIEWICZA 30
city: KRAKOW
postcode: 30-059

contact info
Titolo: Prof.
Nome: Jan
Cognome: Kusinski
Email: send email
Telefono: 48126173344
Fax: 48126173344

 Nazionalità Coordinatore Poland [PL]
 Sito del progetto http://www.supersonic-project.eu
 Totale costo 6˙145˙529 €
 EC contributo 4˙600˙000 €
 Programma FP7-NMP
Specific Programme "Cooperation": Nanosciences, Nanotechnologies, Materials and new Production Technologies
 Code Call FP7-NMP-2008-LARGE-2
 Funding Scheme CP-IP
 Anno di inizio 2009
 Periodo (anno-mese-giorno) 2009-12-01   -   2013-11-30

 Partecipanti

# participant  country  role  EC contrib. [€] 
1    AKADEMIA GORNICZO-HUTNICZA IM. STANISLAWA STASZICA W KRAKOWIE

 Organization address address: AL ADAMA MICKIEWICZA 30
city: KRAKOW
postcode: 30-059

contact info
Titolo: Prof.
Nome: Jan
Cognome: Kusinski
Email: send email
Telefono: 48126173344
Fax: 48126173344

PL (KRAKOW) coordinator 482˙000.00
2    MBN NANOMATERIALIA SPA

 Organization address address: VIA BORTOLAN 42
city: CARBONERA
postcode: 31030

contact info
Titolo: Prof.
Nome: Paolo
Cognome: Matteazzi
Email: send email
Telefono: 390422000000
Fax: 390422000000

IT (CARBONERA) participant 744˙250.50
3    UNIVERSITAT DE BARCELONA

 Organization address address: GRAN VIA DE LES CORTS CATALANES 585
city: BARCELONA
postcode: 8007

contact info
Titolo: Prof.
Nome: Javier
Cognome: Fernàndez
Email: send email
Telefono: 34934021776
Fax: 34934021638

ES (BARCELONA) participant 535˙836.00
4    KATHOLIEKE UNIVERSITEIT LEUVEN

 Organization address address: Oude Markt 13
city: LEUVEN
postcode: 3000

contact info
Titolo: Dr.
Nome: Elke
Cognome: Lammertyn
Email: send email
Telefono: +32 16 320621
Fax: +32 16 326515

BE (LEUVEN) participant 461˙168.00
5    MATRES SCRL

 Organization address address: VIA ARMANDO DIAZ 21
city: TREVISO
postcode: 31100

contact info
Titolo: Dr.
Nome: Roberto
Cognome: Rolli
Email: send email
Telefono: 39422446837
Fax: 39422446837

IT (TREVISO) participant 443˙382.78
6    GRANTA DESIGN LTD

 Organization address address: CLIFTON ROAD RUSTAT HOUSE 62
city: CAMBRIDGE
postcode: CB1 7EG

contact info
Titolo: Ms.
Nome: Felicity
Cognome: Rigling
Email: send email
Telefono: 441224000000
Fax: 441224000000

UK (CAMBRIDGE) participant 380˙036.00
7    ALHENIA AG

 Organization address city: DAETTWIL
postcode: 5405

contact info
Titolo: Dr.
Nome: Jorge
Cognome: Garcia-Forgas
Email: send email
Telefono: 41566220133
Fax: 41566223659

CH (DAETTWIL) participant 364˙400.00
8    IMPACT-INNOVATIONS-GMBH

 Organization address address: BURGERMEISTER STEINBERGER RING 1
city: HAUN RATTENKIRCHEN
postcode: 84431

contact info
Titolo: Mr.
Nome: Peter Jr.
Cognome: Richter
Email: send email
Telefono: 49863700000000

DE (HAUN RATTENKIRCHEN) participant 316˙389.53
9    Falex Tribology NV

 Organization address address: Wingepark 23b
city: Rotselaar
postcode: 3110

contact info
Titolo: Mr.
Nome: Dirk
Cognome: Drees
Email: send email
Telefono: 3216407965

BE (Rotselaar) participant 313˙964.00
10    Institutul National de Cercetare - Dezvoltare Pentru metale Neferoase si Rare - IMNR

 Organization address address: BULEVARDUL BIRUINTEI 102
city: "PANTELIMON, JUDET ILFOV"
postcode: 77145

contact info
Titolo: Dr.
Nome: Radu Robert
Cognome: Piticescu
Email: send email
Telefono: 40213522046
Fax: 40213522048

RO ("PANTELIMON, JUDET ILFOV") participant 277˙360.00
11    SKF Aerospace France

 Organization address address: Avenue Marc Seguin 1
city: SAINT VALLIER
postcode: 26240

contact info
Titolo: Mr.
Nome: Yves
Cognome: Maheo
Email: send email
Telefono: +33 4 75 03 41 22
Fax: +33 4 75 03 40 05

FR (SAINT VALLIER) participant 166˙594.72
12    COLD GAZ TECNOLOGY GMBH

 Organization address address: Wernher-von-Braun Str. 4
city: AMPFING
postcode: D-84539

contact info
Titolo: Mr.
Nome: Peter
Cognome: Richter
Email: send email
Telefono: +49 86369833812
Fax: +49 8636 9833810

DE (AMPFING) participant 114˙618.46

Mappa


 Word cloud

Esplora la "nuvola delle parole (Word Cloud) per avere un'idea di massima del progetto.

coating    bearings    mechanical    basic    size    biomedical    crystal    energy    cold    supersonic    multifunctional    nanopowders    performance    coated    manufacturing    wear    particles    scientists    powder    aeronautical    abrasion    stored    spraying    nanostructured    parts    market    lubricating    reactions    lubricants    deposition    medical    onto    tribological    reactive    automotive    successfully    nanophased    materials    biocompatibility    structured    residual    spray    ball    suitable    solid    coatings    nano    surfaces    chemical    milling    gas    self    agglomerated    dynamic    substrate    components    classes   

 Obiettivo del progetto (Objective)

'The basic scientific and technological concept of the project is to use agglomerated nanophased powders to be transferred onto a substrate in the form a coating with very little or none change of crystal structure. This will allow to obtain nano-structured coatings with a crystal size very close to the powder one. The concept will be extended to an important breakthrough concept that is the “Supersonic deposition of nanostructured surfaces” using multifunctional “reactive” aggregated nanopowders for coating deposition: the residual chemical energy stored inside the material (uncompleted chemical reactions) can be developed during the deposition to assist deformation effects and contributing to bond together particles onto the substrate via creep/liquid phase sintering mechanisms. Many different systems will be explored pertaining to the aeronautical, mechanical and biomedical fields. The main S/T objectives of the project are: • Materials design of based on performance requirements; • Development of agglomerated (typically 20-50 microns size) nanophased powder classes (crystal sizes 10-20 nm) suitable for deposition using cold spraying containing either solid lubricants and/or residual chemical enthalpy in proper metal matrix; • Cold spraying process development for the “reactive” deposition (wide range of adds in temperature), and self lubricating nanostructured coatings (synthesis of 'new' nanocomposite materials); • Development of three classes of nanostructured coatings for very relevant tribological applications (with self lubricating properties, abrasion and fretting resistance, biocompatibility) which suffer from a complete lack of solutions in the fields of bearings, machines parts and medical devices; The above objectives relates perfectly to the call content since it is intended to develop: novel nanostructured coatings; improved wear behaviour; chemical inertness; new generation of solid lubricants and tribological materials'

Introduzione (Teaser)

Cold spraying of reactive nanopowders can produce high-performance coatings with low energy consumption. EU support has funded development of materials, processes and products with applications to aerospace, automotive and biomedical components.

Descrizione progetto (Article)

Coatings are widely used to enhance the properties of substrate materials. For example, machine parts are coated to reduce abrasion and wear, and medical devices are coated to enhance durability and ensure biocompatibility. The market is huge and competitive.

European scientists initiated the EU-funded 'Supersonic deposition of nanostructured surfaces' (http://www.supersonic-project.eu/ (SUPERSONIC)) project to develop nano-structured coatings from multifunctional reactive nanopowders. The basic principle is that the residual energy of incomplete chemical reactions within the nanopowders can be harnessed during supersonic deposition.

The cold spray or supersonic deposition process propels particles in a heated gas stream toward a substrate via a supersonic nozzle. The high impact velocity releases the stored energy, sort of like solid fuel, reducing external energy required and enhancing the bonding of particles onto the substrate.

Cold spray is an emerging process already yielding promising results. SUPERSONIC removed important technical barriers to widespread implementation and creation of a new European manufacturing platform for high-performance products.

Mechanochemical reactions in high-energy ball milling were exploited to manufacture nanopowders. Coatings were applied with the cold spray or cold gas dynamic spray technology. Scientists chose three industrial applications consisting of aeronautical load bearings, mechanical components for automotive engines and biomedical coatings for orthopaedic implants.

The SUPERSONIC team successfully developed reactive nanopowders suitable for supersonic deposition with the cold gas dynamic spray technique, as well as advanced and reliable equipment for spray deposition. The high-energy ball milling process and the spray process for both minimally and highly reactive deposition were successfully integrated into the manufacturing chain. They were used to produce hard and dense coatings with improved properties compared to those made using benchmark materials and processes.

Supersonic sprayed coatings exhibit good tribological characteristics under dry and wet conditions and are of great interest to industry. SUPERSONIC results clearly demonstrating the feasibility and cost effectiveness of the technology open the door to market exploitation. Presentation of results through over 20 journal articles and participation in nearly 30 public events should ensure heightened awareness of the potential.

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