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JOIN-EM

JOINing of copper to aluminium by ElectroMagnetic fields

Total Cost €

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EC-Contrib. €

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Partnership

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 JOIN-EM project word cloud

Explore the words cloud of the JOIN-EM project. It provides you a very rough idea of what is the project "JOIN-EM" about.

formed    components    load    full    magnetic    electrical    quantify    industry    efficiency    regarding    emw    electromagnetic    industrial    heat    durable    regarded    material    preparation    benefits    welding    tools    loads    prerequisite    environmentally    applicability    profile    pulsed    deformation    economic    conductivity    manufacture    rising    cheaper    strategy    technologies    strategies    significantly    global    simulation    joining    recycling    parts    combinations    validated    metal    performant    setting    shaped    substituting    arising    cooling    conventional    weight    optimisation    sheet    acting    lighter    geometry    caused    cycle    excellent    quality    aluminium    hybrid    force    price    connections    technological    calculations    solving    tool    surface    capacity    pulse    disadvantages    advantages    designing    safer    conflict    speed    heating    dissimilar    efficient    impacting    automation    life    copper    join    em    demand    joint    indispensable    thermal   

Project "JOIN-EM" data sheet

The following table provides information about the project.

Coordinator
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. 

Organization address
address: HANSASTRASSE 27C
city: MUNCHEN
postcode: 80686
website: www.fraunhofer.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.join-em.eu/
 Total cost 4˙715˙912 €
 EC max contribution 4˙127˙029 € (88%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2015
 Funding Scheme IA
 Starting year 2015
 Duration (year-month-day) from 2015-09-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) coordinator 693˙212.00
2    BELGISCH INSTITUUT VOOR LASTECHNIEK VZW BE (BRUSSEL) participant 538˙288.00
3    LYCEE GENERAL ET TECHNOLOGIQUE CONDORCET FR (SAINT QUENTIN) participant 428˙653.00
4    Research Center for Non Destructive Testing GmbH AT (Linz) participant 398˙750.00
5    WHIRLPOOL EMEA SPA IT (PERO) participant 287˙875.00
6    VERTECH GROUP FR (NICE) participant 250˙687.00
7    EUROPEAN FEDERATION FOR WELDING JOINING AND CUTTING BE (BRUXELLES) participant 250˙381.00
8    ASSOCIATION POUR LA RECHERCHE ET LE DEVELOPPEMENT DES METHODES ET PROCESSUS INDUSTRIELS FR (PARIS) participant 238˙375.00
9    REFCO NV BE (MALLE) participant 223˙046.00
10    INSTITUT CATHOLIQUE D'ARTS ET METIERS FR (LILLE) participant 205˙306.00
11    CEGASA PORTABLE ENERGY SLU ES (VITORIA GASTEIZ) participant 182˙784.00
12    ALKE SRL IT (PADOVA) participant 161˙043.00
13    PHI-MECA ENGINEERING FR (COURNON-D'AUVERGNE) participant 144˙812.00
14    CALYOS BE (NIVELLES) participant 123˙812.00
15    Whirlpool Europe srl IT (Comerio) participant 0.00

Map

 Project objective

Global trends force industry to manufacture lighter, safer, more environmentally-friendly, more performant, and cheaper products. Due to its excellent thermal and electrical conductivity, copper is widely used in heating and cooling equipment and electrical devices. The rising demand caused the copper price to increase significantly. Solving the conflict between the technological benefits arising from the excellent properties of copper and the disadvantages regarding cost and weight is possible by substituting current full copper parts by copper-aluminium hybrid parts. Within JOIN’EM, such components will be produced by electromagnetic pulse welding (EMW). EMW is a high-speed joining technology using pulsed magnetic fields. The joint is formed without heat, but due to the impact of the joining partners. Disadvantages associated with conventional technologies are avoided and high-quality dissimilar material combinations can be joint. In JOIN’EM, strategies for the process and tool design shall be developed for joining copper-aluminium connections and for 2 other specific material combinations. Profile-shaped components as well as sheet metal applications will be regarded. For joint optimisation, surface preparation, design of the joint geometry, and other aspects will be investigated. A multi scale simulation strategy will be developed for determination of acting loads, deformation, impacting conditions, joint formation, and load capacity of the joint. Designing durable and efficient tools is an indispensable prerequisite for the industrial implementation of the technology and will be addressed in the project. The applicability of the process design strategy shall be validated based on industrial applications. Process and equipment design strategies will be evaluated in an industrial setting. This includes automation and quality control, economic efficiency calculations, life-cycle, and recycling issues, to demonstrate and quantify the advantages of EMW.

 Deliverables

List of deliverables.
Report on standardisation Documents, reports 2019-05-30 13:53:04
Report with specifications of the joint characterisation methods for the defined joint types Documents, reports 2019-05-30 13:52:52
Project specific website Websites, patent fillings, videos etc. 2019-05-30 13:52:51
Realisation of the joined parts Demonstrators, pilots, prototypes 2019-05-30 13:53:02
Report on testing of tools for EMW Documents, reports 2019-05-30 13:52:55
Synthesis report regarding the corrosion analysis Documents, reports 2019-05-30 13:52:57
Report on technological feasibility of EMW for all suggested material combinations Documents, reports 2019-05-30 13:52:53
Report on the life cycle assessment Documents, reports 2019-04-30 16:38:59
Report on the benchmarking study: developed demonstrator with connections of tubular parts for cooling and heating applications compared to the state-of-the-art products Documents, reports 2019-04-30 16:38:59
Standardisation recommendation document Documents, reports 2019-04-30 16:38:57
Report on the benchmarking study: developed demonstrator with connections of sheet metal parts for cooling and heating applications compared to the state-of-the-art products Documents, reports 2019-04-30 16:38:56
Training, workshops, and seminars Websites, patent fillings, videos etc. 2019-04-30 16:38:59
Report on the benchmarking study: developed demonstrator with connections of sheet metal parts for electrical applications compared to the state-of-the-art products Documents, reports 2019-04-30 16:38:59
Measurement set-up for process analysis of EMW Demonstrators, pilots, prototypes 2019-04-30 16:38:59
Report on numerical lifetime prediction method for EMW equipment Documents, reports 2019-04-30 16:38:59

Take a look to the deliverables list in detail:  detailed list of JOIN-EM deliverables.

 Publications

year authors and title journal last update
List of publications.
2016 Irene Kwee, Verena Psyk, Koen Faes
Effect of the Welding Parameters on the Structural and Mechanical Properties of Aluminium and Copper Sheet Joints by Electromagnetic Pulse Welding
published pages: 538-561, ISSN: 2331-4249, DOI: 10.4236/wjet.2016.44053
World Journal of Engineering and Technology 2019-06-19
2016 I. Kwee, K. Faes
Interfacial Morphology and Mechanical Properties of Aluminium to Copper Sheet Joints by Electromagnetic Pulse Welding
published pages: 109-114, ISSN: 1662-9795, DOI: 10.4028/www.scientific.net/KEM.710.109
Key Engineering Materials 2019-06-19
2017 Yang Liu, Ilya Straumit, Dmytro Vasiukov, Stepan V. Lomov, Stéphane Panier
Prediction of linear and non-linear behavior of 3D woven composite using mesoscopic voxel models reconstructed from X-ray micro-tomography
published pages: 568-579, ISSN: 0263-8223, DOI: 10.1016/j.compstruct.2017.07.066
Composite Structures 179 2019-06-19
2017 Verena Psyk, Christian Scheffler, Maik Linnemann, Dirk Landgrebe
Process analysis for magnetic pulse welding of similar and dissimilar material sheet metal joints
published pages: 353-358, ISSN: 1877-7058, DOI: 10.1016/j.proeng.2017.10.787
Procedia Engineering 207 2019-06-19
2017 Verena Psyk, Christian Scheffler, Maik Linnemann, Dirk Landgrebe
Manufacturing of hybrid aluminum copper joints by electromagnetic pulse welding – Identification of quantitative process windows
published pages: 110001, ISSN: , DOI: 10.1063/1.5008128
AIP Conference Proceedings volume 1892 2019-06-19
2017 Roeygens L., Faes K., De Waele W.
Experimental investigation of the weldability of tubular dissimilar materials using the electromagnetic welding process
published pages: , ISSN: 2032-7471, DOI:
International Journal Sustainable Construction & Design 2019-06-19
2017 Simoen B., Faes K., De Waele W.
Investigation of the weldability of copper to steel tubes using the electromagnetic welding process
published pages: , ISSN: 2032-7471, DOI:
International Journal Sustainable Construction & Design 2019-06-19
2017 K. Macocco, C. Scheffler, A. Deldicque
Microscopic modelling of weld formation in EMW: Open questions
published pages: 8, ISSN: , DOI:
CSMA 2017 13ème Colloque National en Calcul des Structures every 2 years 2019-06-19
2017 Deldicque, Amaury; Ghorbel, I.
Thermo-mechanical simulation of a magnetic pulse welding process with first experimental validations
published pages: , ISSN: , DOI:
23ème Congrès Français de Mécanique 2019-06-19
2017 door Irene Kwee en Koen Faes
Elektromagnetisch pulslassen van koper-staal buisverbindingen
published pages: , ISSN: 0023-8694, DOI:
LASTECHNIEK 2019-06-19
2016 K. Faes, I. Kwee
Electromagnetic Pulse Welded Aluminium to Copper Sheet Joints: Morphological and Mechanical Characterization
published pages: 299-308, ISSN: , DOI:
7th International Conference on High Speed Forming, April 27th-28th 2016, Dortmund, Germany 2019-06-19
2016 Verena Psyk, Maik Linnemann und Christian Scheffler / Peter Königsreuther
Magnetimpulsschweißen erleichtert die Herstellung von Mischverbindungen
published pages: 62-65, ISSN: 2199-2657, DOI:
Maschinenmarkt 2019-06-19
2018 Verena Psyk, Maik Linnemann, Christian Scheffler, Petr Kurka, Dirk Landgrebe
Incremental magnetic pulse welding of dissimilar sheet metals
published pages: 2004, ISSN: 2261-236X, DOI: 10.1051/matecconf/201819002004
MATEC Web of Conferences 190 2019-04-30

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