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ambliFibre

adaptive model-based Control for laser-assisted Fibre-reinforced tape winding

Total Cost €

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EC-Contrib. €

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Partnership

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 ambliFibre project word cloud

Explore the words cloud of the ambliFibre project. It provides you a very rough idea of what is the project "ambliFibre" about.

respect    frp    human    winding    interfaces    amblifibre    domains    vessel    pressure    complete    lasting    discontinuous    occurring    components    desalination    validate    sudden    safe    successful    machinery    quality    statistical    reduce    waste    quick    machine    manufacturers    efficient    optical    simulation    first    influences    tools    deep    free    36    changing    fibre    thermoplastic    weight    water    prevent    breakdowns    potentially    gas    schedule    concerning    neuralgic    tape    time    technologies    accelerate    intelligent    sea    fof    critical    downtimes    innovative    adaptability    14    replacement    combined    winded    carbon    reliability    submitted    tubular    manageable    environmental    definition    reinforced    dramatically    collaborative    thermal    drastically    models    small    ultra    predict    arising    risers    maintenance    operation    composite    cycle    automotive    metal    model    continuous    markets    easily    worker    monitoring    months    material    footprint    global    life    integral    detection    breakthrough    tanks    reducing    mandatory    thanks    contact    housings    conceived    2015    laser    assisted    billion    realised   

Project "ambliFibre" data sheet

The following table provides information about the project.

Coordinator
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. 

Organization address
address: HANSASTRASSE 27C
city: MUNCHEN
postcode: 80686
website: www.fraunhofer.de

contact info
title: n.a.
name: n.a.
surname: n.a.
function: n.a.
email: n.a.
telephone: n.a.
fax: n.a.

 Coordinator Country Germany [DE]
 Project website http://www.amblifibre.eu
 Total cost 4˙735˙941 €
 EC max contribution 4˙735˙941 € (100%)
 Programme 1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
 Code Call H2020-FoF-2015
 Funding Scheme RIA
 Starting year 2015
 Duration (year-month-day) from 2015-09-01   to  2018-08-31

 Partnership

Take a look of project's partnership.

# participants  country  role  EC contrib. [€] 
1    FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. DE (MUNCHEN) coordinator 1˙406˙825.00
2    RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN DE (AACHEN) participant 588˙750.00
3    UNIVERSITEIT TWENTE NL (ENSCHEDE) participant 521˙148.00
4    MACH4 LAB SRL IT (Cologno Monzese) participant 445˙000.00
5    HBN - TEKNIK A/S DK (RINGSTED) participant 322˙812.00
6    IXUN LASERTECHNIK GMBH DE (AACHEN) participant 276˙250.00
7    PULTREX LIMITED UK (COLCHESTER ESSEX) participant 272˙998.00
8    VIDEO SYSTEMS SRL IT (CAMINO AL TAGLIAMENTO UD) participant 260˙892.00
9    NEW INFRARED TECHNOLOGIES SL ES (MADRID) participant 232˙500.00
10    GE OIL & GAS UK LIMITED UK (BRISTOL) participant 228˙750.00
11    LIFE CYCLE ENGINEERING SRL IT (CASTELLAMONTE) participant 143˙806.00
12    NEOVISION SRO CZ (PRAHA) participant 36˙206.00

Map

 Project objective

ambliFibre will develop and validate the first intelligent model-based controlled laser-assisted tape winding system for fibre-reinforced thermoplastic (FRP) components. This system will include optical non-contact monitoring and innovative Human-Machine-Interfaces, which are easily manageable for the worker. Based on thermal and optical models embedded into integral process simulation tools combined with novel machine and laser technologies, for the first time a tape winding system will be realised which is able not only to drastically reduce the occurring waste, but also predict potentially arising failure in order to reduce machine downtimes. Statistical reliability and maintenance models for detection of critical elements and definition of their reliability will also prevent sudden machine breakdowns and allow defining the most cost-efficient maintenance schedule.

Thus ambliFibre will be a major breakthrough for the continuous and discontinuous production of neuralgic tape-winded tubular composite components, such as gas tanks for automotive application, pressure vessel housings for the desalination of sea water or composite ultra-deep-water risers which are all affected by rapidly changing product requirements concerning both, material and design. With respect to changing and challenging environmental influences, quick adaptability, failure-free quality and safe operation over the complete life-cycle are mandatory.

The successful application of the ambliFibre results will dramatically accelerate the replacement of metal components in these domains, reducing the carbon footprint thanks to the low weight and long life cycle of FRP components and provide new opportunities for European manufacturers in global, high-value multi-billion € markets.

ambliFibre is conceived as a small collaborative project lasting 36 months and will be submitted to the call FoF 14 – 2015: Integrated design and management of production machinery and processes.

 Deliverables

List of deliverables.
LCA Technical Report and Sustainability Product Declaration Documents, reports 2019-05-31 17:16:11
Website Websites, patent fillings, videos etc. 2019-05-31 17:16:04
Video of integral industrial ambliFibre winding system Websites, patent fillings, videos etc. 2019-05-31 17:16:12
Creation of an ambliFibre Stakeholder Group Documents, reports 2019-05-31 17:16:03
Improved Global model Documents, reports 2019-05-31 17:16:03
Report on Advanced LCC model based on R&M analysis Documents, reports 2019-05-31 17:16:04
Report on pilot scale production stability Documents, reports 2019-05-31 17:16:09
AmbliFibre demonstration HMI Other 2019-05-31 17:16:07
Final ambliFibre Workshop Websites, patent fillings, videos etc. 2019-05-31 17:16:14
Integrated of ambliFibre systems Demonstrators, pilots, prototypes 2019-05-31 17:16:01

Take a look to the deliverables list in detail:  detailed list of ambliFibre deliverables.

 Publications

year authors and title journal last update
List of publications.
2018 S. M. A. Hosseini, I. Baran, R. Akkerman
An experimental investigation on the thermal field of overlapping layers in laser-assisted tape winding process
published pages: 20011, ISSN: , DOI: 10.1063/1.5034812
AIP Conference Proceedings volume 1960 Annual 2019-06-19
2018 A. Lanfermann (ILT), Peter Abels (ILT), Andreas Gomer (Kemikro), Prof. Dr. W.K. Schomburg (Kemikro)
Qualitätsüberwachung von laserverschweißten Tapes aus faserverstärkten Kunststoff mittelsThermographieQuality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography
published pages: , ISSN: 1864-3450, DOI:
Joining Plastics Quarterly 2019-06-19
2017 M. Schaekel, H. Janssen, C. Brecher
Online Data Collection and Modeling for the Adaptive Production of Composite Pipes & Vessels
published pages: , ISSN: , DOI:
Lightweight Vehicles Conference Annual 2019-06-19
2018 Amin Zaami, Ismet Baran, Remko Akkerman
Non-hoop winding effect on bonding temperature of laser assisted tape winding process
published pages: 20041, ISSN: , DOI: 10.1063/1.5034842
AIP Conference Proceedings volume 1960 Annual 2019-06-19
2017 Stephen Stiff
Development of Laser Assisted Tape Winding Machine
published pages: , ISSN: , DOI:
Composite Pressure Vessel Symposium Annual 2019-06-19
2017 A. Zaami, I. Baran, R. Akkerman
Experimental and numerical analysis of laser reflection for optical-thermal process modelling of tape winding
published pages: , ISSN: , DOI:
The 21st International Conference on Composites Materials (ICCM-21) Every two years 2019-06-19
2018 M. Schaekel, H. Janssen, C. Brecher
Model-predictive control for the automated production of thermoplastic composite pressure vessels
published pages: , ISSN: , DOI:
4th International Conference and Exhibition on Thermoplastic Composites 4 2019-06-19
2017 A. Reina, A. Merlo, M. Schaekel, T. Peters, F. Aggogeri
Reliability Growth Model for a Diode Laser-Based Tape Winding Machine
published pages: , ISSN: , DOI:
33rd International CAE Conference and Exhibition 33 2019-06-19
2017 T. Peters, M. Schaekel, H. Janssen, C. Brecher
Data Collection and Utilization during the Adaptive Production of Thermoplastic Composite Pressure Vessels
published pages: , ISSN: , DOI:
Composites Pressure Vessel Symposium Annual 2019-06-19
2016 T. Peters, H. Janssen, C. Brecher
Smart Production of Tubular Thermoplastic Composite Products
published pages: , ISSN: , DOI:
JECworld Composites Show and Conferences Annual 2019-06-19
2018 Jasper Reichardt, Ismet Baran, Remko Akkerman
New analytical and numerical optical model for the laser assisted tape winding process
published pages: 647-656, ISSN: 1359-835X, DOI: 10.1016/j.compositesa.2018.01.029
Composites Part A: Applied Science and Manufacturing 107 2019-06-19
2018 A. Gomer, W. Zou, N. Grigat, J. Sackmann, W.K. Schomburg
Low-Cost Fabrication of Fiber Reinforced Plastics by Ultrasonic Processing
published pages: , ISSN: , DOI: 10.18154/RWTH-2018-226779
ECCM18 - 18th European Conference on Composite Materials Every two years 2019-06-19
2017 S.M.A. Hosseini, I. Baran, and R. Akkerman
THERMAL MODELING STRATEGIES FOR LASER ASSISTED TAPE WINDING PROCESS
published pages: , ISSN: , DOI:
The 21st International Conference on Composites Materials (ICCM-21) Every two years 2019-06-19
2017 A. Zaami, I. Baran, R. Akkerman
In-line physics-based model simulation for process modelling of laser tape winding
published pages: , ISSN: , DOI:
Forming Technology Forum Annual 2019-06-19

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