ambliFibre
adaptive model-based Control for laser-assisted Fibre-reinforced tape winding
Total Cost €
0EC-Contrib. €
0Partnership
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Explore the words cloud of the ambliFibre project. It provides you a very rough idea of what is the project "ambliFibre" about.
Project "ambliFibre" data sheet
The following table provides information about the project.
| Coordinator |
FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V.
Organization address contact info |
| Coordinator Country | Germany [DE] |
| Project website | http://www.amblifibre.eu |
| Total cost | 4˙735˙941 € |
| EC max contribution | 4˙735˙941 € (100%) |
| Programme |
1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future) |
| Code Call | H2020-FoF-2015 |
| Funding Scheme | RIA |
| Starting year | 2015 |
| Duration (year-month-day) | from 2015-09-01 to 2018-08-31 |
Partnership
Take a look of project's partnership.
| # | ||||
|---|---|---|---|---|
| 1 | FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. | DE (MUNCHEN) | coordinator | 1˙406˙825.00 |
| 2 | RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN | DE (AACHEN) | participant | 588˙750.00 |
| 3 | UNIVERSITEIT TWENTE | NL (ENSCHEDE) | participant | 521˙148.00 |
| 4 | MACH4 LAB SRL | IT (Cologno Monzese) | participant | 445˙000.00 |
| 5 | HBN - TEKNIK A/S | DK (RINGSTED) | participant | 322˙812.00 |
| 6 | IXUN LASERTECHNIK GMBH | DE (AACHEN) | participant | 276˙250.00 |
| 7 | PULTREX LIMITED | UK (COLCHESTER ESSEX) | participant | 272˙998.00 |
| 8 | VIDEO SYSTEMS SRL | IT (CAMINO AL TAGLIAMENTO UD) | participant | 260˙892.00 |
| 9 | NEW INFRARED TECHNOLOGIES SL | ES (MADRID) | participant | 232˙500.00 |
| 10 | GE OIL & GAS UK LIMITED | UK (BRISTOL) | participant | 228˙750.00 |
| 11 | LIFE CYCLE ENGINEERING SRL | IT (CASTELLAMONTE) | participant | 143˙806.00 |
| 12 | NEOVISION SRO | CZ (PRAHA) | participant | 36˙206.00 |
Map
Project objective
ambliFibre will develop and validate the first intelligent model-based controlled laser-assisted tape winding system for fibre-reinforced thermoplastic (FRP) components. This system will include optical non-contact monitoring and innovative Human-Machine-Interfaces, which are easily manageable for the worker. Based on thermal and optical models embedded into integral process simulation tools combined with novel machine and laser technologies, for the first time a tape winding system will be realised which is able not only to drastically reduce the occurring waste, but also predict potentially arising failure in order to reduce machine downtimes. Statistical reliability and maintenance models for detection of critical elements and definition of their reliability will also prevent sudden machine breakdowns and allow defining the most cost-efficient maintenance schedule.
Thus ambliFibre will be a major breakthrough for the continuous and discontinuous production of neuralgic tape-winded tubular composite components, such as gas tanks for automotive application, pressure vessel housings for the desalination of sea water or composite ultra-deep-water risers which are all affected by rapidly changing product requirements concerning both, material and design. With respect to changing and challenging environmental influences, quick adaptability, failure-free quality and safe operation over the complete life-cycle are mandatory.
The successful application of the ambliFibre results will dramatically accelerate the replacement of metal components in these domains, reducing the carbon footprint thanks to the low weight and long life cycle of FRP components and provide new opportunities for European manufacturers in global, high-value multi-billion € markets.
ambliFibre is conceived as a small collaborative project lasting 36 months and will be submitted to the call FoF 14 – 2015: Integrated design and management of production machinery and processes.
Deliverables
| LCA Technical Report and Sustainability Product Declaration | Documents, reports | 2019-05-31 17:16:11 |
| Website | Websites, patent fillings, videos etc. | 2019-05-31 17:16:04 |
| Video of integral industrial ambliFibre winding system | Websites, patent fillings, videos etc. | 2019-05-31 17:16:12 |
| Creation of an ambliFibre Stakeholder Group | Documents, reports | 2019-05-31 17:16:03 |
| Improved Global model | Documents, reports | 2019-05-31 17:16:03 |
| Report on Advanced LCC model based on R&M analysis | Documents, reports | 2019-05-31 17:16:04 |
| Report on pilot scale production stability | Documents, reports | 2019-05-31 17:16:09 |
| AmbliFibre demonstration HMI | Other | 2019-05-31 17:16:07 |
| Final ambliFibre Workshop | Websites, patent fillings, videos etc. | 2019-05-31 17:16:14 |
| Integrated of ambliFibre systems | Demonstrators, pilots, prototypes | 2019-05-31 17:16:01 |
Take a look to the deliverables list in detail: detailed list of ambliFibre deliverables.
Publications
| year | authors and title | journal | last update |
|---|---|---|---|
| 2018 |
S. M. A. Hosseini, I. Baran, R. Akkerman An experimental investigation on the thermal field of overlapping layers in laser-assisted tape winding process published pages: 20011, ISSN: , DOI: 10.1063/1.5034812 |
AIP Conference Proceedings volume 1960 Annual | 2019-06-19 |
| 2018 |
A. Lanfermann (ILT), Peter Abels (ILT), Andreas Gomer (Kemikro), Prof. Dr. W.K. Schomburg (Kemikro) Qualitätsüberwachung von laserverschweißten Tapes aus faserverstärkten Kunststoff mittelsThermographieQuality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography published pages: , ISSN: 1864-3450, DOI: |
Joining Plastics Quarterly | 2019-06-19 |
| 2017 |
M. Schaekel, H. Janssen, C. Brecher Online Data Collection and Modeling for the Adaptive Production of Composite Pipes & Vessels published pages: , ISSN: , DOI: |
Lightweight Vehicles Conference Annual | 2019-06-19 |
| 2018 |
Amin Zaami, Ismet Baran, Remko Akkerman Non-hoop winding effect on bonding temperature of laser assisted tape winding process published pages: 20041, ISSN: , DOI: 10.1063/1.5034842 |
AIP Conference Proceedings volume 1960 Annual | 2019-06-19 |
| 2017 |
Stephen Stiff Development of Laser Assisted Tape Winding Machine published pages: , ISSN: , DOI: |
Composite Pressure Vessel Symposium Annual | 2019-06-19 |
| 2017 |
A. Zaami, I. Baran, R. Akkerman Experimental and numerical analysis of laser reflection for optical-thermal process modelling of tape winding published pages: , ISSN: , DOI: |
The 21st International Conference on Composites Materials (ICCM-21) Every two years | 2019-06-19 |
| 2018 |
M. Schaekel, H. Janssen, C. Brecher Model-predictive control for the automated production of thermoplastic composite pressure vessels published pages: , ISSN: , DOI: |
4th International Conference and Exhibition on Thermoplastic Composites 4 | 2019-06-19 |
| 2017 |
A. Reina, A. Merlo, M. Schaekel, T. Peters, F. Aggogeri Reliability Growth Model for a Diode Laser-Based Tape Winding Machine published pages: , ISSN: , DOI: |
33rd International CAE Conference and Exhibition 33 | 2019-06-19 |
| 2017 |
T. Peters, M. Schaekel, H. Janssen, C. Brecher Data Collection and Utilization during the Adaptive Production of Thermoplastic Composite Pressure Vessels published pages: , ISSN: , DOI: |
Composites Pressure Vessel Symposium Annual | 2019-06-19 |
| 2016 |
T. Peters, H. Janssen, C. Brecher Smart Production of Tubular Thermoplastic Composite Products published pages: , ISSN: , DOI: |
JECworld Composites Show and Conferences Annual | 2019-06-19 |
| 2018 |
Jasper Reichardt, Ismet Baran, Remko Akkerman New analytical and numerical optical model for the laser assisted tape winding process published pages: 647-656, ISSN: 1359-835X, DOI: 10.1016/j.compositesa.2018.01.029 |
Composites Part A: Applied Science and Manufacturing 107 | 2019-06-19 |
| 2018 |
A. Gomer, W. Zou, N. Grigat, J. Sackmann, W.K. Schomburg Low-Cost Fabrication of Fiber Reinforced Plastics by Ultrasonic Processing published pages: , ISSN: , DOI: 10.18154/RWTH-2018-226779 |
ECCM18 - 18th European Conference on Composite Materials Every two years | 2019-06-19 |
| 2017 |
S.M.A. Hosseini, I. Baran, and R. Akkerman THERMAL MODELING STRATEGIES FOR LASER ASSISTED TAPE WINDING PROCESS published pages: , ISSN: , DOI: |
The 21st International Conference on Composites Materials (ICCM-21) Every two years | 2019-06-19 |
| 2017 |
A. Zaami, I. Baran, R. Akkerman In-line physics-based model simulation for process modelling of laser tape winding published pages: , ISSN: , DOI: |
Forming Technology Forum Annual | 2019-06-19 |
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