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ambliFibre

adaptive model-based Control for laser-assisted Fibre-reinforced tape winding

Total Cost €

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EC-Contrib. €

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Partnership

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Outcomes and
results

ambliFibre project word cloud

Explore the words cloud of the ambliFibre project. It provides you a very rough idea of what is the project "ambliFibre" about.

conceived innovative pressure billion winding maintenance vessel machine fof markets submitted easily adaptability schedule discontinuous assisted collaborative composite sea weight metal predict desalination quick concerning time lasting sudden fibre winded 2015 material drastically downtimes amblifibre ultra statistical laser carbon human definition operation housings domains global occurring integral neuralgic life models manageable accelerate tape breakdowns first combined influences realised months technologies changing mandatory deep successful thanks breakthrough complete arising reduce contact interfaces safe machinery simulation replacement monitoring waste thermoplastic reinforced intelligent free environmental reducing gas tubular optical potentially prevent dramatically continuous validate efficient 36 footprint critical worker risers model frp quality cycle detection water tanks tools components manufacturers respect small reliability thermal 14 automotive

Project "ambliFibre" data sheet

The following table provides information about the project.

Coordinator	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.
Coordinator Country	Germany [DE]
Project website	http://www.amblifibre.eu
Total cost	4˙735˙941 €
EC max contribution	4˙735˙941 € (100%)
Programme	1. H2020-EU.2.1.5.1. (Technologies for Factories of the Future)
Code Call	H2020-FoF-2015
Funding Scheme	RIA
Starting year	2015
Duration (year-month-day)	from 2015-09-01 to 2018-08-31

Partnership

Take a look of project's partnership.

#	participants	country	role	EC contrib. [€]
1	FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V. Organization address address: HANSASTRASSE 27C city: MUNCHEN postcode: 80686 website: www.fraunhofer.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (MUNCHEN)	coordinator	1˙406˙825.00
2	RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN RHEINISCH-WESTFAELISCHE TECHNISCHE HOCHSCHULE AACHEN Organization address address: TEMPLERGRABEN 55 city: AACHEN postcode: 52062 website: www.rwth-aachen.de contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (AACHEN)	participant	588˙750.00
3	UNIVERSITEIT TWENTE UNIVERSITEIT TWENTE Organization address address: DRIENERLOLAAN 5 city: ENSCHEDE postcode: 7522 NB website: www.utwente.nl contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	NL (ENSCHEDE)	participant	521˙148.00
4	MACH4 LAB SRL MACH4 LAB SRL Organization address address: Corso Roma 4 city: Cologno Monzese postcode: 20093 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (Cologno Monzese)	participant	445˙000.00
5	HBN - TEKNIK A/S HBN - TEKNIK A/S Organization address address: BRAGESVEJ 16 city: RINGSTED postcode: 4100 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DK (RINGSTED)	participant	322˙812.00
6	IXUN LASERTECHNIK GMBH IXUN LASERTECHNIK GMBH Organization address address: STEINBACHSTRASSE 15 city: AACHEN postcode: 52074 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	DE (AACHEN)	participant	276˙250.00
7	PULTREX LIMITED PULTREX LIMITED Organization address address: OLD IPSWICH ROAD APEX 12 city: COLCHESTER ESSEX postcode: CO7 7QR website: www.pultrex.com contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (COLCHESTER ESSEX)	participant	272˙998.00
8	VIDEO SYSTEMS SRL VIDEO SYSTEMS SRL Organization address address: LOCALITA GORIZZO 16 city: CAMINO AL TAGLIAMENTO UD postcode: 33030 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (CAMINO AL TAGLIAMENTO UD)	participant	260˙892.00
9	NEW INFRARED TECHNOLOGIES SL NEW INFRARED TECHNOLOGIES SL Organization address address: PLAZA MARQUES DE SALAMANCA 2 city: MADRID postcode: 28006 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	ES (MADRID)	participant	232˙500.00
10	GE OIL & GAS UK LIMITED GE OIL & GAS UK LIMITED Organization address address: 2 HIGH STREET, NAILSEA city: BRISTOL postcode: BS48 1BS website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	UK (BRISTOL)	participant	228˙750.00
11	LIFE CYCLE ENGINEERING SRL LIFE CYCLE ENGINEERING SRL Organization address address: VIA TENENTE MORELLO 13 city: CASTELLAMONTE postcode: 10081 website: n.a. contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	IT (CASTELLAMONTE)	participant	143˙806.00
12	NEOVISION SRO NEOVISION SRO Organization address address: BARRANDOVA 409 city: PRAHA postcode: 143 00 website: www.neovision.cz contact info title: n.a. name: n.a. surname: n.a. function: n.a. email: n.a. telephone: n.a. fax: n.a.	CZ (PRAHA)	participant	36˙206.00

Map

Project objective

ambliFibre will develop and validate the first intelligent model-based controlled laser-assisted tape winding system for fibre-reinforced thermoplastic (FRP) components. This system will include optical non-contact monitoring and innovative Human-Machine-Interfaces, which are easily manageable for the worker. Based on thermal and optical models embedded into integral process simulation tools combined with novel machine and laser technologies, for the first time a tape winding system will be realised which is able not only to drastically reduce the occurring waste, but also predict potentially arising failure in order to reduce machine downtimes. Statistical reliability and maintenance models for detection of critical elements and definition of their reliability will also prevent sudden machine breakdowns and allow defining the most cost-efficient maintenance schedule.

Thus ambliFibre will be a major breakthrough for the continuous and discontinuous production of neuralgic tape-winded tubular composite components, such as gas tanks for automotive application, pressure vessel housings for the desalination of sea water or composite ultra-deep-water risers which are all affected by rapidly changing product requirements concerning both, material and design. With respect to changing and challenging environmental influences, quick adaptability, failure-free quality and safe operation over the complete life-cycle are mandatory.

The successful application of the ambliFibre results will dramatically accelerate the replacement of metal components in these domains, reducing the carbon footprint thanks to the low weight and long life cycle of FRP components and provide new opportunities for European manufacturers in global, high-value multi-billion € markets.

ambliFibre is conceived as a small collaborative project lasting 36 months and will be submitted to the call FoF 14 – 2015: Integrated design and management of production machinery and processes.

Deliverables

List of deliverables.
LCA Technical Report and Sustainability Product Declaration	Documents, reports	2019-05-31 17:16:11
Website	Websites, patent fillings, videos etc.	2019-05-31 17:16:04
Video of integral industrial ambliFibre winding system	Websites, patent fillings, videos etc.	2019-05-31 17:16:12
Creation of an ambliFibre Stakeholder Group	Documents, reports	2019-05-31 17:16:03
Improved Global model	Documents, reports	2019-05-31 17:16:03
Report on Advanced LCC model based on R&M analysis	Documents, reports	2019-05-31 17:16:04
Report on pilot scale production stability	Documents, reports	2019-05-31 17:16:09
AmbliFibre demonstration HMI	Other	2019-05-31 17:16:07
Final ambliFibre Workshop	Websites, patent fillings, videos etc.	2019-05-31 17:16:14
Integrated of ambliFibre systems	Demonstrators, pilots, prototypes	2019-05-31 17:16:01

Take a look to the deliverables list in detail: detailed list of ambliFibre deliverables.

Publications

List of publications.
year	authors and title	journal	last update
2018	S. M. A. Hosseini, I. Baran, R. Akkerman An experimental investigation on the thermal field of overlapping layers in laser-assisted tape winding process published pages: 20011, ISSN: , DOI: 10.1063/1.5034812	AIP Conference Proceedings volume 1960 Annual	2019-06-19
2018	A. Lanfermann (ILT), Peter Abels (ILT), Andreas Gomer (Kemikro), Prof. Dr. W.K. Schomburg (Kemikro) QualitÃ¤tsÃ¼berwachung von laserverschweiÃŸten Tapes aus faserverstÃ¤rkten Kunststoff mittelsThermographieQuality monitoring of laserwelded tapes out of fiber reinforced plastics with thermography published pages: , ISSN: 1864-3450, DOI:	Joining Plastics Quarterly	2019-06-19
2017	M. Schaekel, H. Janssen, C. Brecher Online Data Collection and Modeling for the Adaptive Production of Composite Pipes & Vessels published pages: , ISSN: , DOI:	Lightweight Vehicles Conference Annual	2019-06-19
2018	Amin Zaami, Ismet Baran, Remko Akkerman Non-hoop winding effect on bonding temperature of laser assisted tape winding process published pages: 20041, ISSN: , DOI: 10.1063/1.5034842	AIP Conference Proceedings volume 1960 Annual	2019-06-19
2017	Stephen Stiff Development of Laser Assisted Tape Winding Machine published pages: , ISSN: , DOI:	Composite Pressure Vessel Symposium Annual	2019-06-19
2017	A. Zaami, I. Baran, R. Akkerman Experimental and numerical analysis of laser reflection for optical-thermal process modelling of tape winding published pages: , ISSN: , DOI:	The 21st International Conference on Composites Materials (ICCM-21) Every two years	2019-06-19
2018	M. Schaekel, H. Janssen, C. Brecher Model-predictive control for the automated production of thermoplastic composite pressure vessels published pages: , ISSN: , DOI:	4th International Conference and Exhibition on Thermoplastic Composites 4	2019-06-19
2017	A. Reina, A. Merlo, M. Schaekel, T. Peters, F. Aggogeri Reliability Growth Model for a Diode Laser-Based Tape Winding Machine published pages: , ISSN: , DOI:	33rd International CAE Conference and Exhibition 33	2019-06-19
2017	T. Peters, M. Schaekel, H. Janssen, C. Brecher Data Collection and Utilization during the Adaptive Production of Thermoplastic Composite Pressure Vessels published pages: , ISSN: , DOI:	Composites Pressure Vessel Symposium Annual	2019-06-19
2016	T. Peters, H. Janssen, C. Brecher Smart Production of Tubular Thermoplastic Composite Products published pages: , ISSN: , DOI:	JECworld Composites Show and Conferences Annual	2019-06-19
2018	Jasper Reichardt, Ismet Baran, Remko Akkerman New analytical and numerical optical model for the laser assisted tape winding process published pages: 647-656, ISSN: 1359-835X, DOI: 10.1016/j.compositesa.2018.01.029	Composites Part A: Applied Science and Manufacturing 107	2019-06-19
2018	A. Gomer, W. Zou, N. Grigat, J. Sackmann, W.K. Schomburg Low-Cost Fabrication of Fiber Reinforced Plastics by Ultrasonic Processing published pages: , ISSN: , DOI: 10.18154/RWTH-2018-226779	ECCM18 - 18th European Conference on Composite Materials Every two years	2019-06-19
2017	S.M.A. Hosseini, I. Baran, and R. Akkerman THERMAL MODELING STRATEGIES FOR LASER ASSISTED TAPE WINDING PROCESS published pages: , ISSN: , DOI:	The 21st International Conference on Composites Materials (ICCM-21) Every two years	2019-06-19
2017	A. Zaami, I. Baran, R. Akkerman In-line physics-based model simulation for process modelling of laser tape winding published pages: , ISSN: , DOI:	Forming Technology Forum Annual	2019-06-19

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The information about "AMBLIFIBRE" are provided by the European Opendata Portal: CORDIS opendata.

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